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A manufacturing method of high-precision laser welding machine shear blade

A technology of laser welding machine and manufacturing method, which is applied in the direction of manufacturing tools, knives for shearing machine devices, shearing devices, etc., which can solve the problem of restricting the shearing quality of sheared workpieces and the inability to improve the straightness and parallelism of long blades as a whole and other problems, to achieve the effect of improving the shearing effect, improving the shearing efficiency and reducing wear

Active Publication Date: 2017-10-17
马鞍山市恒泰重工机械有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The mounting hole pitch of the finished product of the overall long blade manufactured by this application is within a controllable range, which ensures the straightness, verticality and excellent wear resistance and impact resistance of the overall long blade. However, the overall length cannot be adjusted. The straightness and parallelism of the blade are significantly improved, which restricts the further improvement of the shearing quality of the sheared workpiece
[0005] To sum up, how to overcome the technical bottlenecks in improving the straightness and parallelism of the cutting edge of the existing laser welding machine is a problem that has plagued the tool processing industry for many years.

Method used

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  • A manufacturing method of high-precision laser welding machine shear blade
  • A manufacturing method of high-precision laser welding machine shear blade
  • A manufacturing method of high-precision laser welding machine shear blade

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0071] combine figure 1 , figure 2 and image 3 , the high-precision laser welding machine cutting edge of the present embodiment includes an upper cutting edge group 1 and a lower cutting edge group 2, and the upper cutting edge group 1 includes two cutting edges, and the two cutting edges of the upper cutting edge group 1 are respectively located on On the two sides of the rectangular projection 4, and the cutting surfaces of the two cutting edges of the upper cutting edge group 1 are oppositely arranged; the lower cutting edge group 2 includes two cutting edges, and the two cutting edges of the lower cutting edge group 2 They are respectively arranged on the two inner sides of the rectangular groove 5, and the cutting surfaces of the two cutting edges of the lower cutting edge group 2 are arranged oppositely; the rectangular protrusion 4 is matched with the rectangular groove 5; the upper cutting edge group 1 The two cutting edges and the two cutting edges of the lower c...

Embodiment 2

[0107] The cutting edge of the high-precision laser welding machine of this embodiment is basically the same as that of Embodiment 1, the difference is that:

[0108] Wherein, the manufacturing method of single shear blade comprises the following steps:

[0109] Step 1. Raw material preparation for the scissors

[0110] The cutting edge is made of a forged blank, and the components of the forged blank are: C: 0.89%, Si: 0.20%, V: 0.87%, W: 0.45%, Mn: 0.45%, Co: 0.30%, Ti: 0.55%, P: 0.02%, Cr: 11.74%, Mo: 0.45%, and the rest is Fe; firstly cut the cutting edge hair, and the quality of the cut cutting edge hair is: the quality of the finished cutting edge = 2.9; Then, forging the cut scissors at a heating temperature of 1080°C, thickening and elongating the scissors, the forging ratio is 7;

[0111] Step 2. Annealing treatment of forging hair damage

[0112] After step 1 forging, the forged blank is annealed, specifically: first put the forged blank into a heat treatment furn...

Embodiment 3

[0143] The cutting edge of the high-precision laser welding machine of this embodiment is basically the same as that of Embodiment 1, the difference is that:

[0144] Wherein, the manufacturing method of single shear blade comprises the following steps:

[0145] Step 1. Raw material preparation for the scissors

[0146] The cutting edge is made of a forged blank, and the components of the forged blank are calculated by weight percentage: C: 0.82%, Si: 0.10%, V: 070%, W: 0.40%, Mn: 0.25%, Co: 0.20%, Ti: 0.42%, P: 0.01%, Cr: 9.8%, Mo: 0.35%, and the rest is Fe; firstly cut the cutting edge hair, and the quality of the cut cutting edge hair: quality of finished cutting edge = 2.5; Then, forging the cut scissors at a heating temperature of 1040°C, thickening and elongating the scissors, the forging ratio is 6.1;

[0147] Step 2. Annealing treatment of forging hair damage

[0148] After step 1 forging, the forged blank is annealed, specifically: first put the forged blank into t...

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Abstract

The invention discloses a high-precision shear blade of a laser welding machine, and belongs to the technical field of mechanical blade machining. The high-precision shear blade of the laser welding machine comprises an upper shear blade set and a lower shear blade set. Two shear blade bodies of the upper shear blade set are arranged on the two side faces of a rectangular convex block respectively. Two shear blade bodies of the lower shear blade set are arranged on the two inner side faces of a rectangular groove respectively. The rectangular convex block and the rectangular groove match. A manufacturing method of one shear blade body comprises the following steps that firstly, raw materials of the shear blade body are prepared; secondly, annealing treatment is carried out on a forging blank; thirdly, rough machining is carried out on the forging blank; fourthly, quenched-tempered heat treatment is carried out on the forging blank; fifthly, primary finish machining is carried out on the forging blank; sixthly, final heat treatment is carried out on the forging blank; and seventhly, secondary finish machining is carried out on the forging blank. The straightness of the finished shear blade is smaller than or equal to 0.01 mm / m, the depth of parallelism of the finished shear blade is smaller than or equal to 0.01 mm, and therefore the welding quality of the laser welding machine is greatly improved.

Description

technical field [0001] The invention relates to the technical field of mechanical blade processing, and more specifically, relates to a manufacturing method of a high-precision laser welding machine shear blade. Background technique [0002] At present, the typical cold rolling process route in the leading position in my country's steel industry is: converter smelting - out-of-furnace refining - blooming - hot continuous rolling - pickling - cold rolling - annealing - tempering - galvanizing (tin) - finished product. In this typical cold rolling process, strip welding equipment is essential. During operation, the leading strip and the trailing strip must be welded to ensure the continuous operation of the production line. Laser welding is a welding method that projects a focused laser beam with high power density on the material to be welded. Through the interaction between the beam and the material to be welded, the light energy is absorbed by the material and converted in...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23D35/00B23P15/40C22C38/30C22C38/28C21D8/00
CPCB23D35/001B23P15/40C21D9/22C22C38/02C22C38/04C22C38/22C22C38/24C22C38/28C22C38/30
Inventor 陈道龙张彩红刘元宽张万明
Owner 马鞍山市恒泰重工机械有限公司