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Efficient energy-saving reactive printing process

A reactive printing and energy-saving technology, which is applied in the field of printing and dyeing, can solve the problems of reducing production capacity, increasing processes, and laborious adjustments, and achieves the effect of reducing costs and reducing processes

Active Publication Date: 2015-11-25
江苏中诚印染股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the production of reactive printing, often due to the large color contrast of each printing color, the number of sets is large, and the cloth surface is singeing endlessly, the garden screen runs slightly during the operation of the machine, which will cause dark colors to spread into light colors or light edges. There is dark silky dragging at the mouth, which affects product quality
Conventional methods to solve the problem of color dragging: through singeing twice, the hairiness on the cloth surface will be burnt more cleanly to reduce the color dragging, but this will increase the process, increase the cost, and reduce the production capacity; or improve the running accuracy of the machine To solve the problem of color dragging, however, this method is not easy to improve the accuracy of the pattern for different printing machines; and the adjustment of the viscosity of the slurry and the pressure of the scraping can only reduce the color dragging phenomenon, but due to various Due to the difference in human operation level, it is more difficult to adjust, and the effect is not very ideal
When encountering dark-colored and light-colored flowers; or dark-colored edging, light-colored flowers are often encountered in the printing of such patterns, and the problem of color dragging is often encountered. If the problem of color dragging is not solved, the quality and effect of the pattern will be affected. will have a greater impact
[0003] The above is only to improve physically (that is, mechanical control, operation, etc.), but it cannot solve the problem fundamentally.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] The variety is 63'C60*60 / 90*88

[0027] A flower pattern with five sets of colors, one set of black stems with wrapping edges, and the other four sets of lighter bright colors. The specific process steps are as follows:

[0028] (1) Pre-treatment, the pre-reactive printed cloth is sequentially subjected to blank inspection, arrangement, seam, singeing, desizing, scouring, oxygen bleaching, and mercerizing;

[0029] (2) Sizing, the raw materials contained in the color paste used in reactive printing and the parts by weight of each raw material are:

[0030] 1# black color paste formula:

[0031] 50 parts of GSP black (VS type reactive dye), 20 parts of B black (VS type reactive dye), 25 parts of baking soda, 10 parts of resist salt S, 600 parts of sodium alginate raw paste, 100 parts of urea, 195 parts of water; 80 ℃ thermal dye, filter and add to the original paste, stir evenly;

[0032] 2# purple color paste formula:

[0033] 20 parts of P-3R brilliant blue (MCT ty...

Embodiment 2

[0044] The variety is 63'C80*80 / 90*88

[0045] A 7-color flower pattern, dark blue ground color, red, orange, and gray flowers are printed all over. The specific process steps are:

[0046] (1) Pre-treatment, the pre-active printed cloth is sequentially subjected to blank inspection, arrangement, seam, singeing, desizing, scouring, and oxygen bleaching treatment;

[0047] (2) Sizing, the raw materials contained in the color paste used in reactive printing and the parts by weight of each raw material are:

[0048] 1# dark blue color paste formula:

[0049] 30 parts of B black (VS type reactive dye), 3 parts of CDR red (VS type reactive dye), 25 parts of baking soda, 10 parts of resist salt S, 600 parts of sodium alginate raw paste, 100 parts of urea, 232 parts of water; 80 ℃ thermal dye, filter and add to the original paste, stir evenly;

[0050] 2# big red color paste formula:

[0051] 18 parts of PF-BN red (MCT type reactive dye), 1.3 parts of PF-2RN yellow (MCT type reac...

Embodiment 3

[0066] The variety is 63'C60*60 / 140*140

[0067] One 11-color pattern, colored flowers on a black background, the specific process steps are:

[0068] (1) Pre-treatment, the pre-reactive printed cloth is sequentially subjected to blank inspection, arrangement, seam, singeing, desizing, scouring, oxygen bleaching, and mercerizing;

[0069] (2) Sizing, the raw materials contained in the color paste used in reactive printing and the parts by weight of each raw material are:

[0070] 1# black color paste formula:

[0071] 70 parts of GSP black (VS type reactive dye), 6 parts of CDR red (VS type reactive dye), 30 parts of baking soda, 10 parts of resist salt S, 600 parts of sodium alginate raw paste, 100 parts of urea, 184 parts of water; 80 parts ℃ thermal dye, filter and add to the original paste, stir evenly;

[0072] 2# dark blue paste formula:

[0073] 30 parts of B black (VS type reactive dye), 20 parts of KN-R brilliant blue (VS type reactive dye), 30 parts of baking sod...

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PUM

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Abstract

The invention discloses an efficient energy-saving reactive printing process, which comprises the following steps: (1) pretreatment: performing body inspection, cloth arrangement, sewing, singeing, desizing, scouring, oxygen bleaching and mercerization on to-be-reactively printed cloth in sequence; (2) size mixing: melting colorants used for reactive printing under the condition of 70 to 90 DEG C, filtering and then adding the molten colorants to raw paste, and evenly stirring; (3) printing: during printing, arranging a printing screen of a dark colorant to be in front of a printing screen of a light colorant; (4) after the printing is finished, ageing, washing and setting to obtain a reactive printed product. According to the efficient energy-saving reactive printing process disclosed by the invention, through a chemical action between the dye colorants and the cloth, the color fading problem of reactive printing can be thoroughly solved, so that the product quality is greatly improved; meanwhile, compared with traditional reactive printing process, the efficient energy-saving reactive printing process has the advantages that processes are saved, the printing cost is reduced, and the production efficiency is increased.

Description

technical field [0001] The invention relates to the technical field of printing and dyeing, in particular to a printing process for solving the problem of color dragging in active printing by adding a dye discharge agent into the color paste and the chemical action between the color paste and cloth. Background technique [0002] In the production of reactive printing, often due to the large color contrast of each printing color, the number of sets is large, and the cloth surface is singeing endlessly, the garden screen runs slightly during the operation of the machine, which will cause dark colors to spread into light colors or light edges. Dark silky dragging appears in the mouth, which will affect the product quality. Conventional methods to solve the problem of color dragging: through singeing twice, the hairiness on the cloth surface will be burnt more cleanly to reduce the color dragging, but this will increase the process, increase the cost, and reduce the production c...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06P1/38D06P1/673D06P1/48D06P1/642D06P3/66D06M11/38D06L3/02D06C9/00D06B7/00D06M101/06D06L4/13
Inventor 汤晓峰
Owner 江苏中诚印染股份有限公司
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