A crankcase exhaust gas treatment system

An exhaust gas treatment and crankcase technology, applied in crankcase ventilation, engine components, machines/engines, etc., can solve the problems of slow combustion speed, increased fuel consumption, excessive exhaust emissions, etc., to achieve improved sensitivity, sufficient combustion, and reduced power insufficient effect

Active Publication Date: 2017-12-12
上海梵中生物科技有限公司
View PDF4 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] As attached in the manual figure 1 In the crankcase exhaust gas treatment system shown, the crankcase exhaust gas directly enters the intake manifold through the crankcase ventilation pipe 14, and part of the exhaust gas from the crankcase 1 is forced into the intake manifold 4 through the PCV valve 15, and finally enters the intake manifold. In the combustion system, since the exhaust gas contains waste engine oil and water, it will adhere to the throttle valve 5 and the wall of the intake manifold when it enters the intake manifold 4, forming a layer of mucous membrane. When there is dust, it will adhere to it, and as the use time prolongs, a layer of sludge will be formed, and it will become thicker and thicker, which will affect the sensitivity of the intake pressure sensor 41; when the exhaust gas enters the combustion chamber through the high-temperature intake valve , the engine oil vapor in it will crack and form hard carbon deposits when it encounters high temperature, and the water vapor will hinder the normal combustion of fuel; due to the slow combustion speed of engine oil, the unburned waste engine oil gas enters the exhaust gas purification system. If the temperature is higher (400-600°C), it can still cause the oil cracking reaction to generate hard carbon deposits, which will block the ceramic micropores of the oxygen sensor and the three-way catalytic converter, resulting in insufficient engine power, increased fuel consumption, excessive exhaust emissions, and maintenance. cost increase, etc.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A crankcase exhaust gas treatment system
  • A crankcase exhaust gas treatment system

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0013] Embodiment 1: as figure 2 As shown, the present invention provides a crankcase exhaust gas treatment system, comprising a crankcase valve chamber cover 1, a vent 11 located on the crankcase valve chamber cover, an air filter 2, an air filter located on the air filter The air filter element 21 in the cleaner 2 and the oil-water separator 3 located at the bottom of the air filter 2; the oil-water separator 3 includes an exhaust gas inlet 32, a combustible mixture outlet 34, a condensing device 33 located inside the oil-water separator 3 and The oil-water settling chamber 31 is located at the bottom of the oil-water separator 3, the waste gas inlet 32 ​​is located above the oil-water settling chamber 31, and the bottom of the oil-water settling chamber 31 is provided with a sewage outlet 311; a ventilation bellows 12 is provided between the waste gas inlet 32 ​​and the vent 11; The crankcase exhaust gas passes through the ventilation bellows 12 and the oil-water separator...

Embodiment 2

[0015] Embodiment 2: In order to ensure that the combustible mixture entering the intake manifold 4 is clean and dry, or not polluted by the dusty air entering from the air inlet 23, a technical feature is added on the basis of the above implementation 1: the combustible mixture passes through The gas at the outlet 34 enters the intake manifold 4 after being filtered by the air filter element 21 . It further ensures the cleanness and dryness of the combustible mixed gas entering the intake combustion system.

[0016] If the sludge is formed at the throttle valve, due to the mechanical switch of the throttle valve 5, a sludge step is formed on the outer edge of the throttle valve 5. When the vehicle is running at a low speed, due to the small opening of the throttle valve 5, the intake air is hindered by the sludge step , so that the intake air volume does not match the opening of the throttle valve 5, resulting in insufficient intake air volume, resulting in too rich combustib...

Embodiment 3

[0017] Embodiment 3: Different from the above-mentioned embodiments, the length of the ventilation bellows in this embodiment is 50-80 cm; and the ventilation bellows 12 are arranged obliquely upward from the vent 11 along the crankcase exhaust gas outflow direction. During the process of exhaust gas flowing in the bellows, relatively stable engine oil gas can be attached to the bellows to become oil liquid. Using the bellows as the ventilation bellows increases the area in contact with the exhaust gas, and the exhaust gas flows in the bellows due to Due to the specific shape of the bellows, many air swirl pockets are formed, which makes the effect of separating the oil liquid from the exhaust gas obvious. In order to allow the separated engine oil liquid to flow back into the crankcase, the present embodiment defines that the ventilation bellows 12 are arranged obliquely upwards from the vent 11 along the exhaust gas flow direction of the crankcase, that is, the position of th...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

A waste gas treatment system for a crankcase, comprising a crankcase valve chamber cover (1), a ventilation opening (11) provided on the crankcase valve chamber cover (1), an air filter (2), an air filter element (21) provided in the air filter (2), and an oil-water separator (3) provided at the bottom of the air filter (2). The oil-water separator (3) comprises a waste gas inlet (32), a combustible gas mixture outlet (34), a condensing means (33) provided in the oil-water separator (3), and an oil-water settling chamber (31) disposed at the bottom of the oil-water separator (3). The waste gas inlet (32) is located above the oil-water settling chamber (31), and a drain outlet (311) is provided at the bottom of the oil-water settling chamber (31). A ventilation corrugated pipe (12) is provided between the waste gas inlet (32) and the ventilation opening (11). Waste gas of the crankcase sequentially passes through the ventilation corrugated pipe (12) and the oil-water separator (3), and then a combustible gas mixture is obtained. The combustible gas mixture enters an inlet gas combustion system through the air filter element (21). By means of the apparatus, waste engine oil vapor and water vapor in the waste gas of the crankcase can be converted into liquid and discharged before entering the inlet gas combustion system, thereby avoiding pollution of the waste gas of the crankcase to the inlet gas combustion system and a tail gas purifying system.

Description

technical field [0001] The invention relates to the technical field of auto parts, in particular to a crankcase exhaust gas treatment system. Background technique [0002] When the engine is working, exhaust gas will be generated in the crankcase. This exhaust gas has three main components: combustible mixture HC and water vapor H. 2 O, and when the engine operating temperature reaches 85-95°C, the unstable molecules in the mist oil in the crankcase will also volatilize and mix in the exhaust gas. In order to reduce the pressure in the crankcase, make the engine seals not leak oil, reduce the pollution of the exhaust gas to the engine oil, and keep the oil from deteriorating, it is necessary to suck the exhaust gas into the intake combustion system of the engine for secondary combustion, and then pass through the exhaust gas purification system. Discharged in the air after purification. [0003] Under the action of the pressure released in the crankcase and the suction of ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Patents(China)
IPC IPC(8): F01M13/00F01M13/04
CPCF01M13/00F01M13/04
Inventor 王永勤
Owner 上海梵中生物科技有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products