System and method for superheated steam and hot air combined drying of prawns as well as application of system and method

A superheated steam, combined drying technology, applied in the application, dry preservation of meat/fish, meat/fish preservation, etc., can solve the problem of affecting the color and nutritional composition of food materials, affecting the overall quality of shrimp drying, affecting the color and luster of shrimp. Nutrient composition and other issues, to achieve the effect of easy peeling and eating, saving drying time, and individual plumpness

Inactive Publication Date: 2016-06-22
SHANDONG TIANLI DRYING TECH & EQUIP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the drying temperature of superheated steam is relatively high, and long-term drying will affect the color and nutritional content of food materials, especially the color and nutritional content of prawns, and it is difficult to dry materials to a lower water content by single superheated steam drying. If the water content is lower, the dried shrimp will easily deteriorate, which will not only affect the overall quality of the dried shrimp, but also affect the later storage of the shrimp

Method used

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  • System and method for superheated steam and hot air combined drying of prawns as well as application of system and method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] A method for drying prawns in combination with superheated steam and hot air, comprising the steps of:

[0038] 1) Pickle the fresh prawns according to taste requirements after cleaning;

[0039] 2) Put the pretreated prawns into the superheated steam drying box 3, and the steam generated by the steam generator 1 enters the steam heater 2 to be heated to become superheated steam at 130°C, and then enters the superheated steam drying box 3 to dry the pretreated prawns 7 , the flow velocity of the superheated steam is 1.5m / s, and the moisture content of the prawns is reduced to 45%;

[0040] 3) Put the dried prawns after the superheated steam into the hot air drying box 6, a part of the superheated steam in the superheated steam drying box 3 heats the cold air through the heat exchanger 4, and the heated cold air enters the electric heater 5 for further heating, Heating to 55° C., hot air enters the hot air drying box 6 to carry out secondary drying to the prawns, and th...

Embodiment 2

[0043] A method for drying prawns in combination with superheated steam and hot air, comprising the steps of:

[0044] 1) Pickle the fresh prawns according to taste requirements after cleaning;

[0045] 2) Put the pretreated prawns into the superheated steam drying box 3, and the steam generated by the steam generator 1 enters the steam heater 2 to be heated to become superheated steam at 160°C, and then enters the superheated steam drying box 3 to dry the pretreated prawns 7 , the flow velocity of the superheated steam is 2.5m / s, and the moisture content of the prawns is reduced to 50%;

[0046] 3) Put the dried prawns after the superheated steam into the hot air drying box 6, a part of the superheated steam in the superheated steam drying box 3 heats the cold air through the heat exchanger 4, and the heated cold air enters the electric heater 5 for further heating, Heating to 50°C, hot air enters the hot air drying box 6 to carry out secondary drying to the prawns, the flow...

Embodiment 3

[0049] A method for drying prawns in combination with superheated steam and hot air, comprising the steps of:

[0050] 1) Pickle the fresh prawns according to taste requirements after cleaning;

[0051] 2) Put the pretreated prawns into the superheated steam drying box 3, and the steam generated by the steam generator 1 enters the steam heater 2 to be heated to become superheated steam at 150°C, and then enters the superheated steam drying box 3 to dry the pretreated prawns 7 , the flow velocity of the superheated steam is 2.2m / s, the moisture content of the prawns is reduced to 47%;

[0052] 3) Put the dried prawns after the superheated steam into the hot air drying box 6, a part of the superheated steam in the superheated steam drying box 3 heats the cold air through the heat exchanger 4, and the heated cold air enters the electric heater 5 for further heating, Heating to 53° C., hot air enters the hot air drying box 6 to carry out secondary drying on the prawns, and the fl...

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Abstract

The invention discloses a system and a method for superheated steam and hot air subsection combined drying of prawns as well as application of the system and the method. The system comprises a steam generator, a steam heater, an overheat steam drying box, a heat exchanger, an electric heater and a hot air drying box. The method comprises the following steps of firstly, pretreating fresh prawns; secondly, performing first-stage drying on the prawns by using overheat steam, and reducing the water content of the prawns to be 45 to 50 percent; finally, performing second-stage drying on the prawns by using hot air until the water content of the prawns is reduced to be 15 to 20 percent. The pretreated prawns are directly dried by using the overheat steam, so that the prawns are quickly dehydrated, the drying efficiency is high, the drying time is greatly shortened, and sterilizing and disinfecting effects are realized; for the prawns dried by the overheat steam, prawn flesh and prawn skins are well separated, so that peeling and eating are easily realized; the prawns are dried by using the hot air with 50 to 55DEG C, so that residual partial water in the prawns is removed until the water content in the prawns is reduced to be 15 to 20 percent. The prawns dried by the method have the advantages of separation of the skins and the flesh, plump individuals, pure color and excellent mouthfeel.

Description

technical field [0001] The invention specifically relates to a system, method and application for drying prawns in combination with superheated steam and hot air. Background technique [0002] Prawn is a kind of aquatic product with delicious taste, rich nutrition and high economic value. It has the characteristics of high protein content and low fat content. In recent years, the domestic shrimp farming area has grown rapidly, and the output has continued to increase. At the same time, due to the concentrated fishing season of prawns, and under high temperature conditions, they are prone to spoilage and deterioration. At present, the processing of prawns is still in its infancy. Domestic and foreign prawns mainly enter the market in the form of fresh products, frozen products, and dried products. The variety of products is poor, and the output is small, which cannot meet market demand. Certain constraints. Therefore, the best way to break through the bottleneck of my coun...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23B4/03
CPCA23B4/031
Inventor 员冬玲邵敏苗静柴本银李选友
Owner SHANDONG TIANLI DRYING TECH & EQUIP
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