Flattening method for bamboo tubs in high-temperature tank

A high-temperature tank and bamboo tube technology, which is applied in reed/straw treatment, wood treatment, wood processing appliances, etc., can solve the problem of high compressive strength of pressure tanks, and achieve the effects of reduced strength, short maturity period and easy reproduction.

Active Publication Date: 2016-08-17
NANJING FORESTRY UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

These provide a solid and sustainable resource base for the development of bamboo processing in my country. The round bamboo tube is flattened without cracks because of its sustainable source of raw materials, high utilization rate, and beautiful texture. In today’s shortage of tropical hardwoods, there will be a lot of opportunities in the future. There is a lot of room for development, but the existing round bamboo needs to be flattened in high-temperature steam (such as 180°C), requires a special boiler, and requires a high compressive strength of the pressure tank (minimum 1.8MPa)

Method used

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  • Flattening method for bamboo tubs in high-temperature tank
  • Flattening method for bamboo tubs in high-temperature tank

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] The bamboo tube flattening method in the high temperature tank includes the following steps:

[0017] (1) The diameter is 80mm, and the fresh bamboo tube is cut for 10 days and cut to 1200mm length as required. The inner and outer sections of the rotating bamboo tube are removed at the same time through an inner milling cutter and an outer planing knife, and then the bamboo tube is opened One longitudinal straight saw slit;

[0018] (2) Stacking of bamboo tubes: Place the treated bamboo tube 2 on a backing plate 4 with a thickness of 4mm, and fix 4 bamboo tubes on the backing plate. The saw slits of the bamboo tube 2 are facing upwards. The device 8 fixes it with the backing plate. Each round bamboo tube is filled with a round steel 6 with a diameter of 15mm. The length of the round steel is the length of the bamboo tube plus 30mm. The length of the multi-layer backing board has semi-circular positioning grooves on both sides , In order to align up and down in the tank, pre...

Embodiment 2

[0027] The bamboo tube flattening method in the high temperature tank includes the following steps:

[0028] (1) The diameter is 85mm, and the fresh bamboo tube is cut for 8 days and cut into 1000mm length as required. The inner and outer sections of the rotating bamboo tube are removed at the same time through an inner milling cutter and an outer planing knife, and then the bamboo tube is opened One longitudinal straight saw seam.

[0029] (2) Stacking of bamboo tubes: The treated bamboo tube 2 is placed on a mat 4 with a thickness of 3.5mm, and 3 bamboo tubes are fixed on the mat. The saw seam of the bamboo tube 2 faces upward, and the two ends of the bamboo tube pass through a clamp. The tightening device 8 fixes it with the backing plate. Each round bamboo tube is filled with a round steel 6 with a diameter of 12mm. The length of the round steel is the length of the bamboo tube plus 25mm. The length of the multi-layer backing board has a semi-circular positioning on both sides ...

Embodiment 3

[0038] The bamboo tube flattening method in the high temperature tank includes the following steps:

[0039] (1) The diameter is 90mm, and the fresh bamboo tube is cut for 6 days and cut into 1300mm length as required. The inner and outer sections of the rotating bamboo tube are removed at the same time through an inner milling cutter and an outer planing knife. Then cut a longitudinal straight saw slit on the bamboo tube.

[0040] (2) Stacking of bamboo tubes: Place the treated bamboo tube 2 on a backing plate 4 with a thickness of 4mm, and 5 bamboo tubes are fixed on the backing plate. The saw slits of the bamboo tube 2 are facing upwards. The device 8 fixes it with the backing plate. Each round bamboo tube is filled with a round steel 6 with a diameter of 13mm. The length of the round steel is the length of the bamboo tube plus 30mm. The length of the multi-layer backing board has semi-circular positioning grooves on both sides , In order to align up and down in the tank, press...

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Abstract

The invention provides a flattening method for bamboo tubes in a high-temperature tank. The flattening method comprises the following technological steps that (1) pretreatment is conducted on the fresh bamboo tubes; (2) the bamboo tubes are stacked; (3) high-temperature self-flattening is conducted on the circular bamboo tubes in the tank; and (4) post-treatment is conducted after bamboo chips are flattened. The fresh bamboo tubs are subjected to rapid heating and heat-moisture treatment through high-temperature steam in the high-temperature saturated steam tank at the temperature of 130-160 DEG C, and the temperature of the bamboo tubes is made to reach the softening point of lignin, cellulose and hemicellulose. In this way, the circular bamboo tubes with saw kerfs are flattened through round bar steel in the bamboo tubes under the dead-weight action of weights such as external iron blocks, the treatment temperature in the bamboo tube flattening process is decreased, the labor intensity in the operating process of workers is relieved, and the severe environment is improved. The manufactured flattened bamboo tubes are better in physical and mechanical performance and other performance, attractive in color and suitable for art work fabrication, furniture fabrication and house decoration. An optimal processing method is provided for the bamboo industry.

Description

Technical field [0001] The invention relates to a method for flattening bamboo tubes in a high-temperature tank, and belongs to the technical field of bamboo processing in the wood industry. Background technique [0002] Household flooring and outdoor wood materials mainly use natural solid wood, such as African pineapple grid, Burmese teak, South American Ibei and American oak and other large-diameter hardwoods, and Russian pine and American southern pine treated with preservatives. However, with the development of social economy and the increase of population, the global demand for wood is increasing. Due to increasing global environmental pressure, governments and people of various countries have strengthened their environmental awareness and realized the importance of protecting forests. The supply of large-diameter logs has become increasingly scarce. The era of relying on natural forest logs as raw materials has passed. [0003] my country’s bamboo resources are concentrated...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B27K5/00B27K5/06B27K9/00B27J1/00
CPCB27J1/00B27K5/0085B27K5/06B27K9/002
Inventor 李延军许斌张齐生王新洲
Owner NANJING FORESTRY UNIV
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