A kind of three-component composite fiber with high resistance to pilling and high wear resistance and preparation method thereof

An anti-pilling and composite fiber technology, applied in the field of spinning, can solve the problems of reducing the production efficiency of composite fiber fabrics, increasing the production cost of fabrics and clothing, and many processing steps, achieving excellent anti-pilling performance and durability Excellent grinding performance and wear resistance, improve the effect of anti-pilling

Active Publication Date: 2018-04-17
苏州泰森高分子材料有限公司
View PDF17 Cites 4 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, spandex requires a lot of investment and the spinning speed is slow, generally 650-750 meters per minute, some are slightly higher, and the investment and installation of 10,000 tons of equipment is about 350-500 million yuan
There are many intermediate processing steps in the production and processing of spandex, such as core spinning, covering yarn and deformation processing, which reduce the production efficiency of composite fiber fabrics. At the same time, there are many post-spinning processing steps in the production and processing of spandex. Increased fabric and garment production costs
In addition, in the past, when spandex was used to produce polyester composite silk fabrics, it often failed due to the high temperature and high pressure dyeing of polyester.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] A method for preparing a three-component composite fiber with high pilling resistance and high abrasion resistance, the three components are PET, PBT and PTT respectively, and the composite ratio of PET, PBT and PTT in the composite fiber is 5%:5%: 90%, the preparation steps are as follows:

[0034] 1) Dry PET, PBT and PTT slices at 180°C for 4 hours respectively. After drying, the moisture content of the slices is 60ppm, and the intrinsic viscosity is reduced to 0.19;

[0035] 2) Under the condition of 290°C, PET, PBT and PTT slices are respectively put into their respective screw extruders for melt extrusion to form melts;

[0036] 3) The melts of PET, PBT and PTT enter the spinning box body through the melt pipe, and then enter the respective spinneret micro-holes on the spinneret through the melt distribution plate, and each melt is melted on the surface of the spinneret The shape of the melt is composited into a single melt, and the spinning speed is 300m / min; the...

Embodiment 2

[0041] A method for preparing a three-component composite fiber with high anti-pilling and high wear resistance, the three components are PA6, PA66 and PP respectively, and the composite ratio of PA6, PA66 and PP in the composite fiber is 10%:10%: 80%, the preparation steps are as follows:

[0042] 1) Dry PA6, PA66 and PP slices at 80°C for 25 hours respectively. After drying, the moisture content of the slices is 99ppm, and the intrinsic viscosity is reduced to 0.16;

[0043] 2) Under the condition of 160°C, PA6, PA66 and PP slices are respectively put into their respective screw extruders for melt extrusion to form melts;

[0044] 3) The melts of PA6, PA66 and PP enter the spinning box through the melt pipe, and then enter the respective spinneret holes on the spinneret through the melt distribution plate. The form of the body is compounded into a melt, and the spinning speed is 800m / min; the melt flow channel shapes corresponding to PA6, PA66 and PP in the melt distributio...

Embodiment 3

[0049] A method for preparing a three-component composite fiber with high anti-pilling and high abrasion resistance. The three components are respectively modified PET, modified PBT and modified PTT, and the modified PET, modified PBT and modified PTT are used in the composite fiber. The composite ratio of PTT is 15%: 14%: 71%, and the preparation steps are as follows:

[0050] 1) Dry the modified PET, modified PBT and modified PTT slices at 98°C for 18 hours respectively. After the slices are dried, the moisture content is 76ppm, and the intrinsic viscosity is reduced to 0.29;

[0051] 2) Under the condition of 270°C, the modified PET, modified PBT and modified PTT slices are respectively put into their respective screw extruders for melt extrusion to form a melt;

[0052] 3) The melts of modified PET, modified PBT and modified PTT enter the spinning box through the melt pipe, and then enter the respective spinneret micropores on the spinneret through the melt distribution pl...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
elongation at breakaaaaaaaaaa
shrinkageaaaaaaaaaa
shrinkageaaaaaaaaaa
Login to view more

Abstract

The invention relates to a preparation method of a three-component composite fiber with high fuzzing and pilling resistance and high wear resistance. The method comprises the following steps: drying a slice A, a slice B and a slice C; correspondingly feeding the slices into corresponding screw extruders to smelt and extrude; then transferring into a spinning box body to spin through a spinning assembly; feeding melts of the slice A, the slice B and the slice C into corresponding spinning micropores; forming a smelt on the surface of a spinning plate in a smelt form; slowly cooling and coating with oil to obtain the three-component composite fiber. According to the method, a melt distributing plate is designed in an asymmetric melt running channel form; the spinning micropores in the spinning plate are three-leaf shaped; the micropore corresponding to each component is different in length to diameter ratio; a multi-oiling device is adopted for coating the oil; the fuzzing and pilling resistance level of a fabric prepared through the fiber is up to 5 level, and the wear resistance reaches more than two hundred thousand times; the fabric prepared through the fiber can be widely applied to the fields of middle-level and high-level one-piece trousers, one-piece socks, underwear, sports and leisure fabrics, fitness clothing, school uniforms, battle dress uniforms and training uniforms of army and armed police.

Description

technical field [0001] The invention belongs to the field of spinning, and relates to a three-component composite fiber with high pilling resistance and high wear resistance and a preparation method thereof. Background technique [0002] With the improvement of people's requirements for comfort, functional composite fibers have gradually become the leader in the fiber field, and the application fields have also expanded from traditional hosiery, underwear, sportswear, etc. to emerging fields such as casual wear, high-elastic fashion, and high-end ready-to-wear. , and continue to expand to the field of automotive decoration and medical fields. As the market demand for this kind of comfortable, casual and convenient multi-purpose clothing increases, the research and application of composite fibers are gradually deepening. At present, functional composite yarns and fabrics have occupied a very important position in the world textile industry. [0003] At present, the composit...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Patents(China)
IPC IPC(8): D01D5/088D01D5/096D01D5/253D01D5/30D01F8/14D01D1/04
CPCD01D1/04D01D5/088D01D5/096D01D5/253D01D5/30D01F8/14
Inventor 雷鸣雷诺
Owner 苏州泰森高分子材料有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products