Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Preparation method of polypropylene fiber-glass fiber thermoplastic composite material

A composite material, thermoplastic technology, applied in the manufacture of rayon, chemical characteristics of fibers, single-component polyolefin rayon, etc., can solve the problems of difficult molding, difficulty in uniformly distributing reinforcing fibers, and high melt viscosity of thermoplastic resins. To achieve the effect of easy processing, easy technology to master, and enhanced mechanical properties

Inactive Publication Date: 2016-08-31
ZHEJIANG HENGZE ENVIRONMENT TECH CO LTD
View PDF6 Cites 4 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The reason is that thermal creeping composite materials are difficult to form, that is, the viscosity of thermoplastic resin melt is very high, and it is difficult to evenly distribute in the reinforcing fibers to form composite materials

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0024] A preparation method of polypropylene fiberglass thermoplastic composite material, comprising the following preparation steps:

[0025] (a) Preparation of polypropylene fiber: use drawing-grade polypropylene brand new pellets as ingredients, add compound antioxidants in the ingredients, and the compound antioxidants are composed of antioxidants 1010, 10-10 with a mass fraction of 26-28%. Composition of 12% antioxidant MD-1024, 22-23% Omnistab 46, 14-15% antioxidant 2246, 24-26% calcium carbonate, control oxidation induction time greater than 30min, preferably control oxidation induction time greater than 60min, Obtain black polypropylene fiber, the fiber specification of black polypropylene fiber is 6D, and fiber length is 51~65mm.

[0026] (b) Preparation of glass fibers: first select the non-alkali glass fiber filaments, cut the non-alkali glass fiber filaments into a length of 50 mm, and finally open them with a multi-axis metal card clothing pre-opener.

[0027] (c...

Embodiment 1

[0035] (a) Preparation of polypropylene fiber: use drawing-grade polypropylene brand new pellets as ingredients, add compound antioxidant to the ingredients, the compound antioxidant consists of 26% antioxidant 1010, 12% antioxidant Oxidant MD-1024, 22% Omnistab 46, 15% antioxidant 2246, 25% calcium carbonate composition, control oxidation induction time is 35min, obtain black polypropylene fiber, the fiber specification of black polypropylene fiber is 6D, fiber length It is 51mm.

[0036] (b) Preparation of glass fibers: first select the non-alkali glass fiber filaments, cut the non-alkali glass fiber filaments into a length of 50 mm, and finally open them with a multi-axis metal card clothing pre-opener.

[0037] (c) Mixing of polypropylene fiber and glass fiber: the polypropylene fiber and glass fiber were mixed using a fiber self-weighing mixing system, and the humidity of the mixing environment was controlled to be 33%, and the temperature of the mixing environment was co...

Embodiment 2

[0040] (a) Preparation of polypropylene fiber: use drawing-grade polypropylene brand new pellets as ingredients, add compound antioxidant in the ingredients, the compound antioxidant consists of 27% antioxidant 1010, 11% antioxidant Oxidant MD-1024, 22.5% Omnistab 46, 14.5% antioxidant 2246, 25% calcium carbonate composition, control oxidation induction time is 50min, obtain black polypropylene fiber, the fiber specification of black polypropylene fiber is 6D, fiber length is 55mm.

[0041] (b) Preparation of glass fibers: first select the non-alkali glass fiber filaments, cut the non-alkali glass fiber filaments into a length of 50 mm, and finally open them with a multi-axis metal card clothing pre-opener.

[0042] (c) Mixing of polypropylene fiber and glass fiber: the polypropylene fiber and glass fiber were mixed using a fiber self-weighing mixing system, the humidity of the mixing environment was controlled to be 43%, and the temperature of the mixing environment was contr...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
oxidation induction timeaaaaaaaaaa
lengthaaaaaaaaaa
Login to View More

Abstract

The invention discloses a preparation method of a polypropylene fiber-glass fiber thermoplastic composite material. The preparation method comprises the following preparation steps of 1 preparing of polypropylene fibers; 2 preparing of glass fibers; 3 mixing of the polypropylene fibers and the glass fibers, wherein the polypropylene fibers and the glass fibers are mixed through a fiber self-weighing mixing system, the humidity of a mixing environment is controlled to be 33% to 43%, and the temperature of the mixing environment is controlled to be 20 DEG C to 30 DEG C; 4 fiber needling felt forming, wherein the precisely-mixed polypropylene fibers and glass fibers are carded with a carding machine and lapped through a clamping type lapping machine to obtain a fiber net, then fiber needling felt forming is conducted through pre-needling equipment and main needling equipment, and lastly cutting and rolling are conducted to obtain the polypropylene fiber-glass fiber thermoplastic composite material. According to the preparation method, the process steps are simple, the production process is continuous, the production efficiency is high, the equipment is simple, and the technology is convenient to master; the polypropylene fiber-glass fiber thermoplastic composite material has the advantages that on one hand, the good heat-conducting property is achieved, on the other hand, the mechanical property of a heat-conducting material is enhanced, and processing is convenient.

Description

technical field [0001] The invention relates to a preparation method of polypropylene fiberglass thermoplastic composite material. Background technique [0002] There are many different types of composites, including plastic composites. Each plastic resin has its own unique properties which, when combined with different reinforcements, result in composites with different mechanical and physical properties. Plastic composites fall into two main categories: thermoset composites and thermoplastic composites. [0003] In the case of thermoset composites, upon application of heat and pressure, the thermoset resin undergoes a chemical change that crosslinks the molecular structure of the material. Once cured, thermoset parts cannot be reshaped. Because of the tightly cross-linked structure found in thermosets, thermosets withstand higher temperatures and offer greater dimensional stability than most thermoplastics. [0004] Compared with thermosetting composite materials, ther...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): D04H1/4218D04H1/4291D04H1/4382D04H1/46D01F6/46D01F1/10
CPCD04H1/4218D01F1/10D01F6/46D04H1/4291D04H1/4382D04H1/46
Inventor 潘金石张式泽
Owner ZHEJIANG HENGZE ENVIRONMENT TECH CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products