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Measurement and processing integrated laser leveling polishing method

A technology of laser and measuring points, which is applied in laser welding equipment, metal processing equipment, manufacturing tools, etc., can solve the problems of no better solution and low precision, and achieve the effect of improving smoothness, processing accuracy and processing efficiency

Active Publication Date: 2016-10-12
JIANGSU KERUIXIN MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the current practical industrial application field, whether the principle of hot polishing or cold polishing is adopted, the polishing process control in the existing laser polishing technology is basically an open-loop method
Although Zhang Fenglie of Tianjin University and others have proposed a real-time control scheme of laser energy density in the laser polishing process based on CCD image detection, relying on CCD image acquisition and subsequent image processing to obtain surface relief topography is obviously low in accuracy and is affected by the uniformity of illumination. , laser radiation, and many restrictions on the uniformity of light reflectivity of the workpiece itself
Further, how to integrate real-time measurement and processing, seamlessly integrate, and improve processing efficiency, there is no better solution

Method used

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  • Measurement and processing integrated laser leveling polishing method
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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0047] In this embodiment, the galvanometer scanning system in the integrated measurement and processing device is a one-dimensional galvanometer scanning system, one two-dimensional laser displacement sensor is used, and the displacement stage only supports one-dimensional X-direction movement.

[0048] The invention provides a laser flattening and polishing method integrating measurement and processing, which specifically includes the following steps:

[0049] (1) Clamp the workpiece on figure 2 In the measurement and processing integrated processing device shown, the measurement laser output surface of the two-dimensional laser displacement sensor is parallel to the reference plane, the distance between the two is kept within the range of the two-dimensional laser displacement sensor, and the fluctuation of the workpiece is smaller than that of the two-dimensional laser displacement sensor. The Z vector range of the laser displacement sensor.

[0050] The workpiece is req...

Embodiment 2

[0070]In this embodiment, the galvanometer scanning system in the measurement and processing integrated processing device is a one-dimensional galvanometer scanning system, and there are two two-dimensional laser displacement sensors. The laser processing head and two two-dimensional laser displacement sensors are installed side by side. One-dimensional laser displacement sensor is installed in front of the laser processing head, and another two-dimensional laser displacement sensor is installed behind the laser processing head. The distance between the two two-dimensional laser displacement sensors is an integer multiple of the sampling interval of the two-dimensional laser displacement sensor, so that Ensure that the measurement points of the two two-dimensional laser displacement sensors coincide completely during the scanning of the workpiece.

[0071] The invention provides a laser flattening and polishing method integrating measurement and processing, which specifically i...

Embodiment 3

[0092] This embodiment is the case where the galvanometer scanning system in the measuring and processing integrated processing device is a two-dimensional galvanometer scanning system and one two-dimensional laser displacement sensor.

[0093] The invention provides a laser flattening and polishing method integrating measurement and processing, which specifically includes the following steps:

[0094] (1) Clamp the workpiece on figure 2 In the measurement and processing integrated processing device shown, the measurement laser output surface of the two-dimensional laser displacement sensor is parallel to the reference plane, and the distance between the two is kept within the distance measurement range of the two-dimensional laser displacement sensor. The measurement width of LN is larger than the surface of the workpiece The width of the part to be polished and the undulation of the workpiece are smaller than the Z vector range of the two-dimensional laser displacement sens...

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Abstract

The invention provides a measurement and processing integrated laser leveling polishing method which comprises the steps that a workpiece is clamped; a two-dimensional laser displacement sensor and the workpiece are controlled to make relative translation movement, and a coordinate matrix of uniform measurement points is obtained; a galvanometer scanning system is controlled to scan a to-be-polished part of the surface of the workpiece according to the set scanning speed, and a new coordinate matrix of the uniform measurement points of the to-be-polished part of the surface of the workpiece is obtained after laser scanning; delta is calculated according to the function that delta is equal to z'max-z'min, if delta is less than or equal to the target smoothness of the workpiece, the operation is completed; otherwise, a laser scanning grid chart of the surface of the workpiece is constructed, and each grid in the laser scanning grid chart is endowed with a weight number k; the galvanometer scanning system is controlled to carry out k times of scanning processing on each grid in the laser scanning grid chart according to weight number k. Dynamic adjustment of processing parameters is realized and different processing parameters are used in different stages, so that the thickness of a material removed by laser scanning at every time can be increased, the leveling speed can be increased, and the processing efficiency and the processing precision can be improved.

Description

technical field [0001] The invention belongs to the technical field of laser processing, and in particular relates to a laser flattening and polishing method integrating measurement and processing. Background technique [0002] With the development of material surface technology, surface polishing technology has become an increasingly important technology. Polishing technology, also known as mirror processing technology, is a surface processing technology that produces a flat surface with a small processing deformation layer and no scratches. In industrial applications, the requirements for the surface roughness of materials are getting higher and higher, and have gradually developed from micron, submicron, nanometer to subnanometer. In order to meet the needs of the application, a variety of polishing techniques have been applied in industrial production. Polishing techniques include: mechanical polishing, ultrasonic polishing, chemical polishing, ion beam polishing, elec...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K26/352B23K26/082B23K26/70
CPCB23K26/082B23K26/352B23K26/70
Inventor 曹宇何安刘文文张健孙兵涛朱德华姜小霞
Owner JIANGSU KERUIXIN MACHINERY
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