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A kind of ultra-high hardness wear-resistant film and its production method

A production method and film technology, applied in the direction of gaseous chemical plating, metal material coating process, coating, etc., can solve the problems of high cost, complicated process, and restrictions on the development and industrial application of diamond-like wear-resistant films, and achieve The effect of low raw material cost and simple process

Active Publication Date: 2018-07-03
新疆红电金铸耐磨材料有限责任公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, the above-mentioned methods have problems such as complex process, harsh conditions, and high cost. These problems restrict the development and industrial application of diamond-like wear-resistant films. It is necessary to develop new preparation technologies

Method used

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  • A kind of ultra-high hardness wear-resistant film and its production method
  • A kind of ultra-high hardness wear-resistant film and its production method
  • A kind of ultra-high hardness wear-resistant film and its production method

Examples

Experimental program
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Effect test

Embodiment 1

[0016] Embodiment 1, an ultra-high hardness wear-resistant film, the film is made of the following raw materials according to mass percentage: metal organic salt 5-10%, inorganic salt 60-90%, auxiliary agent 0.1-5%, surfactant 0.5-3%, the sum of the mass percentages of each raw material is 100%. The metal organic salt is in the form of oleate or oleylamine salt of iron or titanium or cobalt or nickel or copper or chromium. The inorganic salt is sodium chloride and / or potassium chloride. The auxiliary agent is urea and / or melamine. The surfactant is cetyltrimethylammonium bromide or cetyltrimethylammonium chloride.

Embodiment 2

[0017] Embodiment 2, a kind of production method of ultra-high hardness wear-resistant film, the preparation steps of this production method are as follows:

[0018] (1) According to the raw material ratio described in claim 1, weigh the metal organic salt into the container and add water to dissolve it. According to its valence state, add sodium oleate or oleylamine, stir evenly, and put it under the condition of 60-90°C , aged in an open system for 24 hours, dried for later use;

[0019] (2) Then, add inorganic salts, auxiliary agents and surfactants to the above raw materials and grind them evenly for later use;

[0020] (3) Put the above-mentioned raw materials in a tubular muffle furnace, protected by an argon atmosphere, condition: 0.04SLPM, place the metal or ceramic substrate at a distance of 1-5cm from the above-mentioned raw materials, and heat up at a rate of 5-10°C / min Heat to 600-800°C, reduce the gas speed to 0.01SLPM, and keep warm for 2-4 hours;

[0021] (4) ...

Embodiment 3

[0022] Embodiment 3, a production method of an ultra-high hardness wear-resistant film, comprising the following steps: (1) Weigh 27 grams of ferric chloride hexahydrate and 6 grams of water, add them to a beaker, and add 91.2 grams of oil Sodium acid, stir evenly, age in an oven at 60-90°C for 24 hours, and dry to obtain the precursor;

[0023] (2) Add 1180 grams of sodium chloride or potassium chloride, or a mixture of the two in any proportion, to the above raw materials, add 3.6 grams of cetyltrimethylammonium bromide and 6.0 grams of urea, and grind them evenly;

[0024] (3) Put the above-mentioned raw materials in a tubular muffle furnace, protect with argon atmosphere (0.04SLPM), place the metal / ceramic substrate at a distance of 1-5cm from the above-mentioned raw materials, and heat at a heating rate of 5-10°C / min To 600-800 ℃, reduce the gas speed to 0.01SLPM, keep warm for 2-4 hours;

[0025] (4) Cool to room temperature to get the product.

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Abstract

The invention belongs to the technical field of design and preparation of new materials, and particularly relates to an ultra-high hardness anti-abrasion film which contains 5-10% of metal organic salt, 60-90% of inorganic salt, 0.1-5% of additive and 0.5-3% of surfactant. The preparation steps are as follow: (1) weighing the metal organic salt according to material proportion and adding to a container, adding water for dissolving, adding sodium oleate or oleylamine according to the valence state, uniformly stirring, and ageing for 24 hours in the condition of 60-90 DEG C; (2) adding the inorganic salt, the additive and the surfactant to the material and grinding uniformly; (3) putting the materials into a tube type muffle furnace, arranging a matrix in a position 1-5cm away from the materials under the protection of argon atmosphere, heating to 600-800 DEG C at the heating rate of 5-10 DEG C / minute, reducing the air speed to 0.01SLPM, and preserving heat for 2-4 hours; and (4) finally cooling the matrix with surface covered with the ultra-high hardness anti-abrasion film to room temperature, thus obtaining the ultra-high hardness anti-abrasion film product. The ultra-high hardness anti-abrasion film is mainly applied to the field of abrasives, grinding tools and artificial life medical science.

Description

technical field [0001] The invention belongs to the technical field of design and preparation of new materials, and in particular relates to an ultra-high hardness wear-resistant film and a production method thereof. It is mainly used in strengthening and toughening fields such as abrasives and knives, and has important application prospects in the fields of abrasives, abrasives, and artificial life medicine. Background technique [0002] Diamond film is one of the best hard wear-resistant protective film materials, but its high price and complicated preparation process limit its practical application to a certain extent. Diamond-like carbon thin film materials have attracted widespread attention due to their relatively low price, excellent wear resistance and stability. Diamond-like carbon film is a recently emerging metastable material in the form of sp3 and sp2 bonds. It has both the excellent characteristics of diamond and graphite, and has high hardness, high resistivi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C16/27C23C16/44
CPCC23C16/27C23C16/44
Inventor 宿新泰梁志光梁承东冯春全
Owner 新疆红电金铸耐磨材料有限责任公司