Preparation method of ultra-light sandwich structure composite material
A sandwich structure and composite material technology, applied in chemical instruments and methods, lamination, layered products, etc., can solve the problem that cannot meet the requirements of ultra-thin variable curvature sandwich structure size and curvature accuracy, reduce product weight, and expose side honeycombs, etc. problems, to achieve the effect of solving the exposed side honeycomb, reducing the weight of the product, and solving the warping of the product
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example 1
[0017] Example 1, preparing an ultra-lightweight sandwich structure composite material with a skin thickness of 0.4 mm.
[0018] Firstly, the large tow fibers are reasonably expanded and a resin film with a reasonable surface density is prepared, and the two are hot-pressed at a temperature of 70°C and a pressure of 0.2MPa to prepare an ultra-thin hot-melt prepreg with a thickness of 0.08mm (Shuangma resin is used for the resin system, and T300, T700, PBO fiber or fiber fabric is used for the reinforcing fiber). Lay 5 layers of prepreg in sequence, and lay a layer of filter paper on the surface of the prepreg, and then seal it. Use a reasonable mold design to integrally form the side of the product and the flange. Next, the prepreg is cured to complete the preparation of the skin of the ultra-lightweight sandwich structure composite material. The thickness of the cured skin is 0.4mm, and the skin and the honeycomb with the air guide channel are bonded with the adhesive film in...
example 2
[0019] Example 2, preparing an ultra-lightweight sandwich structure composite material with a skin thickness of 1 mm.
[0020] Firstly, the large tow fibers are reasonably expanded and a resin film with a reasonable surface density is prepared, and the two are hot-pressed at a temperature of 100°C and a pressure of 0.4MPa to prepare an ultra-thin hot-melt prepreg with a thickness of 0.05mm (Epoxy resin system is used for resin system, M40JB, M55, PBO fiber is used for reinforcing fiber), and the layup sequence of prepreg is designed as [45 / -45 / 0 / 90 / 0 / 0 / 90 / 0 / -45 / 45]s, lay 10 layers of prepreg on the surface of the mold in this order, and lay 3 layers of filter paper on the surface of the prepreg, and then seal it. Use a reasonable mold design to integrally form the side of the product and the flange. The prepreg is cured under the conditions of 120°C and 0.1MPa pressure to complete the preparation of the ultra-lightweight sandwich structure composite skin. The thickness of the...
example 3
[0021] Example 3, preparing an ultra-lightweight sandwich structure composite material with a skin thickness of 0.8 mm.
[0022] Firstly, the large tow fibers are reasonably expanded and a resin film with a reasonable surface density is prepared, and the two are hot-pressed at a temperature of 110°C and a pressure of 0.5MPa to prepare an ultra-thin hot-melt prepreg with a thickness of 0.05mm (Shuangma resin is used for the resin system, and T300, T700, PBO fiber or fiber fabric is used for the reinforcing fiber), and the layering sequence of the prepreg is designed as [45 / -45 / 0 / 90 / 90 / 0 / -45 / 45] s, spread 8 layers of prepreg on the surface of the mold in this order, and spread 2 layers of filter paper on the surface of the prepreg, and then seal it, adopt a reasonable mold design to integrally form the side of the product and the flanging, at a temperature of The prepreg is cured at 90°C and the pressure is 0.3MPa, that is, the preparation of the skin of the ultra-lightweight s...
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