Manufacturing technology for continuously casting and rolling aluminum alloy plate strips

A technology of aluminum alloy strip, continuous casting and rolling, applied in metal rolling and other directions, can solve the problems of poor performance of strip products, low casting speed, small equipment investment, etc., to achieve stable product quality, improve organizational performance, production low cost effect

Inactive Publication Date: 2016-11-09
河南省圣昊新材料股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, there are various continuous casting and rolling methods at home and abroad: 1) The double-strip type includes the Hazelett method (Hazelett) and the Kaiser micro method (Kaiser); the Hazelett method has large equipment investment and high production capacity. The product quality can only meet the products with low requirements on the surface of the product, and the production of alloys is small, and the alloy grade cannot be replaced frequently. The thickness of the strip blank is limited to 12.7~38.1 mm; If it is less than 5 mm, the width of the strip blank is limited within the range of 270~400 mm
2) The double crawler type includes the Rauner method (Casrter II) and the Hunter-Douglas method (Hunter-Douglas); the Rauner method requires a large investment in equipment and high production capacity. The thickness of the slab is generally 15~40 mm, and the width is generally 600~1700mm , the casting speed is generally 2~5 m / min, the product quality can only meet the products with low requirements on the surface of the product, the production of alloys is small, and the alloy grade cannot be changed frequently; the difference between the Hunter-Douglas method and the Rauner method is only in the return of the quenching block The cooling method in the process, the Launer method adopts a special cooling system for cooling, and the Hunter-Douglas cooling block itself has a cooling and heat removal function without a special cooling system
In short, the thickness of the slab produced by the existing continuous casting technology at home and abroad is difficult to reach more than 40 mm, and when the width of the slab is greater than 500 mm, the casting speed is low, and the performance of the final slab is also poor.

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  • Manufacturing technology for continuously casting and rolling aluminum alloy plate strips

Examples

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Embodiment 1

[0022] A preparation process for continuous casting and rolling of 1100 aluminum alloy strips, comprising smelting, continuous casting and rolling and winding, specifically comprising the following steps:

[0023] (1) The production of 1100 aluminum alloy strips adopts electrolytic aluminum liquid to add remelted aluminum ingots to cool down, add Fe and Cu additives to the ingredients, and melt and stir at 750 ° C to obtain the aluminum melt composition: Si 0.067%, Fe 0.36%, Cu 0.087 %; use argon to blow the powder refining agent into the aluminum melt, the amount of powder refining agent is 2 kg per ton of aluminum liquid, at the same time, pass argon gas for refining treatment and slag removal, and the pressure of argon gas is 0. 08Mpa; then stand at 735°C for 30 minutes, countercurrently add AlTiB wire at a speed of 200 cm / min to carry out online grain refinement treatment on the aluminum melt, and then through online degassing and filter residue removal, the online degassin...

Embodiment 2

[0031] A preparation process for continuous casting and rolling of 5052 aluminum alloy strips, comprising smelting, continuous casting and rolling and winding, specifically comprising the following steps:

[0032] (1) Production of 5052 aluminum alloy plates and strips: use electrolytic aluminum liquid to add remelted aluminum ingots to cool down, add Mg metal ingots and Cr additives to the ingredients, melt and stir at 750°C, and obtain aluminum melt compositions: Si 0.045%, Fe 0.18% , Mg 2.46%, Cr 0.22%; the powder refining agent is blown into the aluminum melt with argon gas, the amount of powder refining agent is 2 kg per ton of aluminum liquid, and at the same time, the argon gas is introduced for refining treatment and slag removal. The argon gas pressure was 0.08 Mpa; then after standing at 742°C for 30 min, the Al-Ti-B wire was added countercurrently at a speed of 200 cm / min to conduct online grain refinement treatment on the aluminum melt, and then through online degas...

Embodiment 3

[0040] A preparation process for continuous casting and rolling of 6063 aluminum alloy strips, comprising smelting, continuous casting and rolling and winding, specifically comprising the following steps:

[0041] (1) Production of 6063 aluminum alloy strips: use electrolytic aluminum liquid to add remelted aluminum ingots for cooling treatment, add Mg metal ingots and 20% aluminum-silicon master alloy as ingredients, melt and stir at 750°C, and obtain the aluminum melt composition: Si 0. 45%, Fe 0.18%, Mg 0.63%; the powder refining agent is blown into the aluminum melt with argon gas, the amount of powder refining agent is 2 kg per ton of aluminum liquid, and at the same time, argon gas is introduced for refining treatment and slag removal , the pressure of argon gas was introduced at 0.07 Mpa; then after standing at 735°C for 27 minutes, AlTiB wire was added countercurrently at a speed of 200 cm / min to refine the aluminum melt online, and then degassed and filtered on-line F...

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Abstract

The invention discloses a manufacturing technology for continuously casting and rolling aluminum alloy plate strips. The manufacturing technology comprises the steps of smelting, continuous casting and rolling and winding and specifically comprises the steps that dosing, fusing stirring, refining treatment, slag skimming, standing, grain refining treatment, degassing, filtering and slag removing are carried out to obtain an aluminum alloy solution; then the aluminum alloy solution is cast horizontally, enters a die cavity and is cooled to obtain a cast blank; the die cavity is formed in the manner that a steel strip closes the edge of a crystallization wheel groove, and the side faces of the periphery of the die cavity are uniformly covered with a plurality of nozzles used for spraying cooling water; after being straightened, the obtained cast blank is subjected to hot continuous rolling three times; and then shearing and winding are carried out to obtain the plate strips. The casting and cooling manners are improved, the structure property of the cast blank is improved greatly, the thickness of the cast blank can reach 38-45 mm, the width can reach 500-800 mm, the equipment investment is small, in the production process, alloys can be switched flexibly, equipment is small in loss and large in yield, the product quality is stable, and the production cost is low.

Description

technical field [0001] The invention belongs to the technical field of metal processing, and in particular relates to a preparation process for continuous casting and rolling of aluminum alloy strips. Background technique [0002] At present, there are various continuous casting and rolling methods at home and abroad: 1) The double-strip type includes the Hazelett method (Hazelett) and the Kaiser micro method (Kaiser); the Hazelett method has large equipment investment and high production capacity. The product quality can only meet the products with low requirements on the surface of the product, and the production of alloys is small, and the alloy grade cannot be replaced frequently. The thickness of the strip blank is limited to 12.7~38.1 mm; If it is less than 5 mm, the width of the strip blank is limited in the range of 270~400 mm. 2) The double crawler type includes the Rauner method (Casrter II) and the Hunter-Douglas method (Hunter-Douglas); the Rauner method require...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D11/06B21B1/46
CPCB21B1/463B22D11/003B22D11/0602B22D11/0682B22D11/0685
Inventor 井佳明张梅赵建国
Owner 河南省圣昊新材料股份有限公司
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