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SMT low-temperature manufacture procedure of LED light bar

A technology of LED light strips and LED lamp beads, which is applied in the direction of lighting devices, light sources, electric light sources, etc., can solve the problems of low work efficiency and achieve the effects of high work efficiency, guaranteed product quality, and simple manufacturing process

Inactive Publication Date: 2016-11-16
TIANXI OPTOELECTRONICS TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

With the miniaturization of electronic products and the automation of the production process, the requirements for solder paste or flux are becoming more and more stringent or refined. For example, in the LED lighting industry, many electronic components cannot withstand high temperatures above 200°C. For this reason, Low-temperature electronic device assembly and welding can only be done manually, and the work efficiency is low

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0018] Embodiment: This embodiment provides a kind of LED light bar SMT low-temperature process, which includes the following steps:

[0019] (1) Use the stencil printing method to apply low-temperature solder paste on the FPC soft board; in this embodiment, the low-temperature solder paste preferably adopts the following formula, and its components and weight percentages are as follows: alloy material 88%, solder paste 12%; wherein the components and weight percentages of the alloy material are as follows: tin powder 47%, lead powder 52%, bismuth powder 1%; the components and weight percentages of the solder paste are as follows: rosin 38%, Solvent 36%, organic acid 11%, thixotropic agent 9%, antioxidant 5%, triethanolamine 1%. Effectively on the basis of ensuring the original welding effect, the melting point is lowered to about 170°C, which brings convenience to the reflow soldering process, effectively shortens the welding time, improves work efficiency, and avoids the phe...

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PUM

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Abstract

The invention discloses an SMT low-temperature manufacture procedure of an LED light bar. The SMT low-temperature manufacture procedure comprises the following steps that (1) low-temperature solder paste is pasted on an FPC board by adopting a metal stencil printing way; (2) LED light beads are accurately placed on the FPC board by an SMT mouter; and (3) the operating temperature of a reflow soldering machine is adjusted, so that the temperature zone of the reflow soldering machine is below 180 DEG C, and the low-temperature solder paste is heated by the reflow soldering machine until the low-temperature solder paste is melted so as to enable the LED light beads to be welded on the FPC board to manufacture the LED light bar. The SMT low-temperature manufacture procedure is concise in process, and high in working efficiency; the low-temperature solder paste is adopted ingeniously, and the temperature zone of the reflow soldering machine is controlled reasonably to be below 180 DEG C, so that the phenomenon that the LED light beads are damaged at high temperature is avoided, the quality of the LED light bar is effectively ensured, and the STM production process requirements are met; and besides, a PET material is adopted, so that the SMT low-temperature manufacture procedure is more favorable to be realized, the production efficiency is improved greatly, manpower and material resources are saved, the production cost is reduced, and the SMT low-temperature manufacture procedure is beneficial for wide popularization and application.

Description

technical field [0001] The invention relates to the technical field of LED light strip production technology, in particular to a low-temperature SMT process for LED light strips. Background technique [0002] In the LED application industry, LED flexible light strips are widely used in building outlines, steps, booths, bridges, hotels, KTV decorative lighting, as well as the production of advertising signs, various Large-scale animation, calligraphy and painting advertising design and other places. With the gradual maturity of LED flexible light strip technology, its application range will be wider. [0003] SMT is Surface Mount Technology (Surface Mount Technology) (abbreviation of Surface Mount Technology), which is currently the most popular technology and process in the electronics assembly industry. With the miniaturization of electronic products and the automation of the production process, the requirements for solder paste or flux are becoming more and more stringen...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F21S4/24F21V19/00F21Y103/10F21Y115/10
CPCF21V19/002
Inventor 郭迎福
Owner TIANXI OPTOELECTRONICS TECH CO LTD
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