Aluminum-steel brazing method
A brazing method and aluminum-steel technology, applied in welding medium, welding equipment, welding/welding/cutting items, etc., can solve the problem of workpiece size, joint shape restrictions, no aluminum-steel brazing connection method, complex and harsh process conditions and other problems, to achieve the effects of excellent mechanical properties of the joint, efficient and reliable connection, and overcoming the complexity of the process
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Embodiment 1
[0022] An aluminum-steel brazing method. Firstly, the surface of the aluminum material is cleaned, followed by chromizing, and then the aluminum-based solder is used as a filling material, and the aluminum material with the chromized layer is connected to the steel material by a brazing process; The thickness of the chromized layer is 30-120 μm, and the chromized layer is composed of the following raw materials in weight percentage: chromium 60-75%, nickel 23-35%, and iron 1.0-6.0%.
[0023] Adding nickel element to the chromizing layer, on the one hand, inhibits or prevents the appearance of AlFe brittle compounds in the joint structure, and on the other hand, can improve the mechanical properties of the welded joint, such as tensile strength and shear strength. Adding iron element, on the side of the base metal steel (containing Fe element) in aluminum-steel welding, the iron element in the chromized layer on the surface of the aluminum material is conducive to the fusion of ...
Embodiment 2
[0034]Adopt the method of the present invention to overlap Q235 steel and 3003 aluminum alloy, at first carry out grinding, polishing, alcohol cleaning to the surface of 3003 aluminum alloy, secondly carry out chromizing, the thickness of chromizing layer is 30 μm, is made up of the raw material of following weight percentage: Chromium 75%, nickel 23%, iron 2%, and then use aluminum-based solder as the filling material to connect the 3003 aluminum alloy with chromized layer and Q235 steel by vacuum brazing process, the brazing temperature is 595~605 ℃, the time 100 min; the aluminum-based solder used is composed of the following raw materials in parts by weight: 88.02 parts of aluminum, 9.22 parts of silicon, 2.10 parts of copper, 0.50 parts of germanium and 0.16 parts of trace elements, wherein the trace elements are composed of gallium and Yttrium composition.
[0035] The chromizing method is as follows:
[0036] (1) Weigh the chromizing agent with an electronic balance, a...
Embodiment 3
[0043] The method of the present invention is used to overlap Q235 steel and 3003 aluminum alloy; the aluminum-based solder used is composed of the following raw materials in parts by weight: 81.00 parts of aluminum, 12.60 parts of silicon, 4.70 parts of copper, 1.50 parts of germanium and 0.20 parts of trace elements. The elements are composed of gallium and indium with a mass ratio of 1:1; the rest are the same as in Example 2.
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