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Fabricated light heat insulation wallboard for buildings and preparing technology

A technology for thermal insulation wall panels and production processes, applied in construction, building components, building materials, etc., can solve the problems of difficult transportation and installation, increase the difficulty and cost of construction and production, and limited production capacity, and achieve optimal lightweight and thermal insulation performance. and compressive strength, excellent waterproof and impermeability, and high utilization rate of solid waste

Inactive Publication Date: 2017-01-11
李宁
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the prefabricated building wall panel is a reinforced concrete component. The manufacturing process is to make a steel mold according to the design requirements of the construction drawing, put the bound steel mesh and various embedded parts, and then pour the concrete and vibrate it densely, and steam curing for 6- After 9 hours, the strength of the concrete reaches 70% and the mold is demoulded. The disadvantages of this process are: ①The weight of the wall panels increases the size of the foundation, beams, and columns, which makes transportation and installation difficult, and increases the construction cost; ②Steel is required in the manufacturing process Mold pouring, tamping, steam curing, large investment in equipment, high energy consumption, and limited production capacity, thus increasing production costs; ③Concrete shrinkage is large, joints are difficult to handle, and cracks and leakage are easily generated : ④ Insulation and energy-saving building insulation increases the difficulty and cost of construction

Method used

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  • Fabricated light heat insulation wallboard for buildings and preparing technology
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Examples

Experimental program
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Effect test

Embodiment 1

[0019] The present invention proposes a prefabricated building lightweight thermal insulation wallboard. The lightweight thermal insulation wallboard material is mixed with water to form a liquid slurry, which is then poured into a mold without disassembly. The lightweight thermal insulation wallboard material is made of cementitious materials. , Light-weight insulation aggregate and composite additives, the cementing material is calcined desulfurized gypsum, cement, fly ash, lime and slag powder, the lightweight insulation aggregate is ceramsite, and the weight percentage of each component is: Calcined desulfurized gypsum 58%, cement 5%, fly ash 10%, lime 2%, slag powder 5%, ceramsite 17%, composite additives 3%.

[0020] The manufacturing process includes the following steps:

[0021] S1: Cut the calcium silicate board into the bottom and side panels according to the wall width, height, thickness dimensions and door and window opening dimensions designed according to the construc...

Embodiment 2

[0026] The present invention proposes a prefabricated building lightweight thermal insulation wallboard. The lightweight thermal insulation wallboard material is mixed with water to form a liquid slurry, which is then poured into a mold without disassembly. The lightweight thermal insulation wallboard material is made of cementitious materials. , Light-weight thermal insulation aggregate and composite additives, the cementing material is calcined phosphogypsum, cement, fly ash, lime and slag powder, the lightweight thermal-insulation aggregate is vermiculite, and the weight percentage of each component is: Calcined phosphogypsum 52%, cement 6%, fly ash 12%, lime 2%, slag powder 8%, vermiculite 16%, and composite additives 4%.

[0027] The manufacturing process includes the following steps:

[0028] S1: According to the wall width, height, thickness and door and window opening dimensions designed according to the construction drawings, cut the calcium silicate board into the bottom ...

Embodiment 3

[0033] The present invention proposes a prefabricated building lightweight thermal insulation wallboard. The lightweight thermal insulation wallboard material is mixed with water to form a liquid slurry, which is then poured into a disassembly-free mold. The lightweight thermal insulation wallboard material is made of cementitious materials. , Light-weight thermal insulation aggregate and composite additives, the cementing material is calcined desulfurized gypsum, cement, fly ash, lime and slag powder, the lightweight thermal-insulation aggregate is glass beads, and the weight percentage of each component is : Calcined desulfurized gypsum 51%, cement 5%, fly ash 15%, lime 4%, slag powder 5%, glass beads 15%, composite additives 4%.

[0034] The manufacturing process includes the following steps:

[0035] S1: Cut the calcium silicate board into the bottom and side panels according to the wall width, height, thickness dimensions and door and window opening dimensions designed accordi...

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Abstract

The invention discloses a fabricated light heat insulation wallboard for buildings. Water is added into a light heat insulation wallboard material to form liquid slurry through mixing, and then pouring forming is carried out in a disassembly-free mould. The light heat insulation wallboard material is prepared from, by weight, 80-85% of a cementing material, 10-17% of light heat insulation aggregate and 3-5% of a composite additive, wherein the sum of the weight percentages of the components is 100%, and the weight ratio of the added water to the cementing material is (0.50-0.60):1. The preparing technology of the fabricated light heat insulation wallboard for buildings includes the following steps that firstly, calcium silicate boards are prepared; secondly, the mould is prepared; thirdly, the composite additive and the cementing material are mixed and then doped with the light heat insulation aggregate, water is added, the mixture is stirred to be uniform and then poured into the mould, and after initial setting, final setting, carrying, stacking and curing, the finished product is obtained. By utilizing chemical gypsum, the fabricated light heat insulation wallboard for buildings is prepared and is light, good in fireproofness, waterproofness, heat insulation, sound insulation, compression resistance and fracture resistance and convenient to prepare and construct.

Description

Technical field [0001] The invention relates to the field of building thermal insulation wall materials, in particular to a prefabricated building lightweight thermal insulation wallboard and a manufacturing process. Background technique [0002] Industrial by-product chemical gypsum resources are very abundant in my country, and the comprehensive utilization rate is very low, causing serious environmental pollution and resource waste, especially phosphogypsum, whose annual output accounts for 1 / 3 of the total output of various chemical gypsum However, the utilization rate is only about 20%, its chemical composition is complex, the quality is very unstable, building materials have low compressive strength, efflorescence, and peculiar smell, and the water absorption of gypsum makes its products unable to be used in places such as kitchens and bathrooms. These factors have prevented the comprehensive utilization of such resources. In this regard, the state has issued a number of rel...

Claims

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Application Information

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IPC IPC(8): E04C2/04C04B24/42C04B28/14C04B111/40
CPCE04C2/049C04B28/143C04B28/144C04B40/0039C04B2111/40E04C2/46C04B24/405C04B24/42C04B24/383C04B2103/61C04B16/0616C04B24/04C04B22/08C04B24/26C04B22/124C04B2103/304C04B7/00C04B18/08C04B22/064C04B18/141C04B18/023C04B14/202
Inventor 许国东林海祥李宁李奕汤晓狮
Owner 李宁
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