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A kind of anti-gravity vacuum suction casting equipment and method for preparing cobalt-based alloy welding wire

A technology of vacuum suction casting and cobalt-based alloys, which is used in welding equipment, metal processing equipment, welding media, etc., can solve the problems of poor surface quality, poor quality, and reports of welding wires, and achieve good casting quality and high yield. , the effect of simple process

Active Publication Date: 2018-07-10
NORTHWEST INSTITUTE FOR NON-FERROUS METAL RESEARCH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the hardness of the alloy is high, and it is very difficult to shape and form. The welding wire cannot be produced by traditional rolling, cold drawing and other processes.
At present, only a few manufacturers in China use the hot drawing process to prepare welding wire, the surface quality of welding wire is poor, and the preparation cycle is long
The cobalt-based alloy welding wire prepared by the existing technology generally has a diameter ranging from Ф2mm to Ф5mm. The diameter is large and the quality is poor, which severely limits the application of the cobalt-based alloy welding wire
[0003] Up to now, no relevant technologies for preparing cobalt-based alloy welding wire by anti-gravity vacuum suction casting have been reported.

Method used

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  • A kind of anti-gravity vacuum suction casting equipment and method for preparing cobalt-based alloy welding wire
  • A kind of anti-gravity vacuum suction casting equipment and method for preparing cobalt-based alloy welding wire
  • A kind of anti-gravity vacuum suction casting equipment and method for preparing cobalt-based alloy welding wire

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] Such as figure 1 The shown anti-gravity vacuum suction casting molding equipment includes a vacuum induction melting furnace 1 and an anti-gravity vacuum suction casting assembly. The side wall of the vacuum induction melting furnace 1 is provided with a vent 10. The vacuum induction melting furnace 1 A crucible 6, a hopper 11 located above the crucible 6 and a casting mold 7 located below the crucible 6 are arranged inside, an induction coil 5 is wound outside the crucible 6, and the anti-gravity vacuum suction casting assembly includes a vacuum tank 2, a vacuum pump 3 and a quartz tube bundle 9, the vacuum pump 3 is connected to the vacuum tank 2 through the first vacuum pipeline 12-1, the vacuum tank 2 is connected to the adapter through the second vacuum pipeline 12-2, the adapter is connected to the quartz tube bundle 9, and the vacuum The tank 2 is provided with a vacuum gauge 4 .

[0033] In this embodiment, one end of the adapter is provided with a vacuum tube ...

Embodiment 2

[0038] The cobalt-based alloy welding wire to be prepared in this embodiment includes the following components by mass percentage: C: 0.55%, Cr: 25.5%, W: 7.5%, Si: 0.85%, Fe: 1%, Ni: 10.5%, Mn: 0.85 %, B: 0.0065%, Co: balance. combine figure 1 In this embodiment, the method for preparing cobalt-based alloy welding wire by using the anti-gravity vacuum suction casting molding equipment described in Example 1 includes the following steps:

[0039] Step 1, initial melting: the Ni-B master alloy with a B mass content of 6% and the Ni-Mn master alloy with a Mn mass content of 60% are coated with Ni foil and added to the hopper 11, and all the remaining alloy elements Add it into the crucible 6, then vacuumize the vacuum induction melting furnace 1, and wait for the pressure in the furnace to drop to 3×10 -2After Pa, use the induction coil 5 to heat the material in the melting crucible 6, and stop heating after refining for 12 minutes. After the molten material in the crucible 6 ...

Embodiment 3

[0049] The cobalt-based alloy welding wire to be prepared in this embodiment includes the following components by mass percentage: C: 1.2%, Cr: 29%, W: 4.7%, Si: 1.2%, Mo: 0.1%, Fe: 1.5%, Ni: 2.2% %, B: 0.05%, Mn: 0.3%, Co: balance. combine figure 1 In this embodiment, the method for preparing cobalt-based alloy welding wire by using the anti-gravity vacuum suction casting molding equipment described in Example 1 includes the following steps:

[0050] Step 1, initial melting: the Ni-B master alloy with a B mass content of 8% and the Ni-Mn master alloy with a Mn mass content of 50% are coated with Ni foil and added to the hopper 11, and all the remaining alloy elements Add it into the crucible 6, then vacuumize the vacuum induction melting furnace 1, and wait for the pressure in the furnace to drop to 6×10 -2 After Pa, use the induction coil 5 to heat the material in the melting crucible 6, and stop heating after refining for 12 minutes. After the molten material in the cruci...

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Abstract

The invention provides counter-gravity vacuum suction casting forming equipment which comprises a vacuum induction melting furnace and a counter-gravity vacuum suction casting component; two ventilation holes are formed in the side walls of the vacuum induction melting furnace respectively; a crucible, a hopper arranged above the crucible and a cast mold arranged below the crucible are arranged in the vacuum induction melting furnace; an induction coil is wound outside the crucible; the counter-gravity vacuum suction casting component is composed of a vacuum tank, a vacuum pump and a quartz tube bundle; the vacuum pump is connected with the vacuum tank; and the vacuum tank is connected with the quartz tube bundle and is provided with a vacuum gauge. The invention also provides a method of preparing a cobalt-based alloy welding wire by utilizing the equipment. The method comprises the following steps: 1, incipient melting; 2, remelting; 3, counter-gravity vacuum suction casting; and 4, post-treating to obtain the cobalt-based alloy welding wire. With adoption of the prepared cobalt-based alloy welding wire, the performance can meet the relative technical requirements, and the finished product rate is high.

Description

technical field [0001] The invention belongs to the technical field of metal processing, and in particular relates to a device and a method for preparing cobalt-based alloy welding wire by anti-gravity vacuum suction casting. Background technique [0002] Cobalt-based alloy welding wire is a casting alloy made of cobalt-based alloys with the addition of chromium, tungsten, nickel and other alloys. It has the characteristics of high hardness, wear resistance, and strong corrosion resistance. Even if it is used at a high temperature higher than 1000 ° C, it also has excellent thermal corrosion resistance. Therefore, for a long time, such alloys have been mainly used for surfacing welding of valves, turbine blades, etc., to play a role in wear resistance and corrosion resistance, thereby greatly extending their service life. However, the alloy has high hardness, and it is very difficult to shape and form. The welding wire cannot be produced by traditional rolling, cold drawing...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22D18/06C22F1/10C22F1/02B23K35/40
CPCB22D18/06B23K35/40C22F1/02C22F1/10
Inventor 操齐高郑晶孟晗琪贾志华王轶张科
Owner NORTHWEST INSTITUTE FOR NON-FERROUS METAL RESEARCH