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Two-fluid bimetal compound poured crushing hammer manufacturing method

A technology of double-liquid bimetal and manufacturing method, which is applied in the direction of manufacturing tools, furnace types, furnaces, etc., can solve the problems of reducing the service life of the hammer head, many casting defects, and difficult control of the process, so as to strengthen the bonding strength and reduce casting defects , to avoid the effect of cold insulation slag inclusion

Inactive Publication Date: 2017-03-22
哈德托普华亨(山西)耐磨铸业有限公司
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AI Technical Summary

Problems solved by technology

[0005] However, the existing manufacturing methods of bimetallic composite hammers, whether it is solid-liquid bimetallic process or double-liquid bimetallic process, only rely on the mutual fusion and penetration of two metals to combine, due to the difference in properties of the two metals , resulting in many casting defects in the bimetal joint and low strength of the joint. In production, the process is difficult to control and the yield is low; in use, the bimetal joint is prone to damage and collapse. , even breaking
This phenomenon greatly reduces the service life of the hammer head, and sometimes the equipment is damaged due to the breakage of the hammer head

Method used

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Embodiment Construction

[0028] The technical solutions of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.

[0029] A method for manufacturing a double-liquid bimetallic composite casting breaking hammer head, comprising the following steps:

[0030] a. According to the shape and size of the crushing hammer, use sodium silicate self-hardening quartz sand to form the core, and paint the zircon powder alcohol-based quick-drying paint on the surface of the sand mold;

[0031] b. Set the hammer handle gating system 1 at the low position of the sand mold, set the hammer head gating system 2 at the top of the sand mold, and the upper plane of the gate of the hammer handle gating system 1 is level with the hammer head and the hammer handle; figure 2 shown.

[0032] c. Two intermediate frequency furnaces are used to smelt high-chromium cast iron and low-carbon alloy steel at the same time. The hammer handle part 3 is made of low-...

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Abstract

The invention relates to a two-fluid bimetal compound poured crushing hammer manufacturing method. The method comprises the steps that casting is conducted, specifically, a hammer handle pouring system and a hammer pouring system are arranged on a sand mold; high-chromium cast iron and low-carbon alloy steel are smelted, a hammer handle part adopts a low-carbon alloy steel material, and a hammer part adopts a high-chromium cast iron material; a hammer handle is poured at first, according to the weight of the hammer, after 3-15 seconds, a binding agent is added to the low alloy steel liquid surface of a sand mold cavity, and then high-chromium alloy is started to be poured; after pouring is completed, still standing is conducted, after molten steel is cooled and solidified, a semi-finished compound hammer can be obtained; and the semi-finished compound hammer is subjected to heat treatment, and the compound hammer product is obtained finally. By adding the binging agent in the process, a fusion layer which is compact in structure, free of shrinkage cavities, loose and high in strength is formed on an interface of two metals, and the binding strength of the two metals is improved.

Description

technical field [0001] The invention relates to the field of hammer crushers, in particular to a hammer used in the hammer crusher, and in particular to a method for manufacturing a double-liquid bimetal compound casting crushing hammer. Background technique [0002] In metallurgy, mining, building materials and machinery industries, many machine parts are in service under extremely harsh working conditions, which requires not only high wear resistance, but also high strength and toughness of the parts. In this regard, the bimetal wear-resistant material produced by composite casting technology can make the casting have high wear resistance and high strength and toughness at the same time, which can greatly improve the service life of machine parts. [0003] Bimetal composite casting technology refers to casting two or more metal materials with different structures and performance characteristics into a complete casting, so that different parts of the casting have different ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/02C22C38/04C22C38/22C22C37/10C22C37/08B22D19/16C21D9/00C21D1/18
CPCC22C38/02B22D19/16C21D1/18C21D9/0068C22C37/08C22C37/10C22C38/04C22C38/22
Inventor 张宝中程丽凤
Owner 哈德托普华亨(山西)耐磨铸业有限公司
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