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Polyester polyol continuous production process and equipment

A polyester polyol and production process technology, applied in the field of polyester production, can solve the problems of low intermittent production efficiency, unstable batch product quality, high energy consumption, etc., to save equipment costs, save equipment costs and operating costs, The effect of low energy consumption

Active Publication Date: 2019-06-11
SHANGHAI JUYOU CHEM ENG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For large-volume products with high demand, intermittent production efficiency is low, energy consumption is high, and the quality of batch products is unstable (different batches of products have slight differences in quality)

Method used

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  • Polyester polyol continuous production process and equipment
  • Polyester polyol continuous production process and equipment

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] The present invention is a polyester polyol continuous production process, that is, raw material polyols and dibasic acids or acid anhydrides are continuously produced through a set of continuous production devices to obtain polyester polyol products. The production process includes an esterification stage and a polycondensation stage; raw materials : The acid is adipic acid (AA), the alcohol is ethylene glycol (EG) and diethylene glycol (DEG), the alkyd-acid molar ratio ((EG+DEG) / AA)=1.27:1, the alcohol-alcohol molar ratio (DEG / EG)=1:1; Esterification stage: directly raise the temperature from room temperature to 220°C, add a catalyst, keep the temperature constant, enter the polycondensation stage after 1 hour of esterification reaction; polycondensation stage: directly adjust the vacuum degree to the required vacuum degree of 3000Pa for polymerization, At 220°C, polymerize for 2h.

[0033] Such as figure 1 Shown, a kind of polyester polyol continuous production dev...

Embodiment 2

[0039] The present invention is a polyester polyol continuous production process, that is, raw material polyols and dibasic acids or acid anhydrides are continuously produced through a set of continuous production devices to obtain polyester polyol products. The production process includes an esterification stage and a polycondensation stage; raw materials : The acid is adipic acid (AA), the alcohol is ethylene glycol (EG) and diethylene glycol (DEG), the alkyd-acid molar ratio ((EG+DEG) / AA)=1.2:1, the alcohol-alcohol molar ratio (DEG / EG)=1:2; Esterification stage: directly increase the temperature from room temperature to 200°C, add a catalyst, keep the temperature, and enter the polycondensation stage after 1.5 hours of esterification reaction; polycondensation stage: directly adjust the vacuum degree to the required vacuum degree of 1000Pa for polymerization , at 200 ° C, polymerization 2.5h.

[0040] Such as figure 1 Shown, a kind of polyester polyol continuous productio...

Embodiment 3

[0046] The present invention is a polyester polyol continuous production process, that is, raw material polyols and dibasic acids or acid anhydrides are continuously produced through a set of continuous production devices to obtain polyester polyol products. The production process includes an esterification stage and a polycondensation stage; raw materials : The acid is adipic acid (AA), the alcohol is ethylene glycol (EG) and diethylene glycol (DEG), the alkyd-acid molar ratio ((EG+DEG) / AA)=1.3:1, the alcohol-alcohol molar ratio (DEG / EG)=2:1; Esterification stage: directly raise the temperature from room temperature to 245°C, add a catalyst, keep the temperature, enter the polycondensation stage after 0.5h of esterification reaction; polycondensation stage: directly adjust the vacuum degree to the vacuum degree required for polymerization 5000Pa , at 245 ° C, polymerization 1.5h.

[0047] Such as figure 1 Shown, a kind of polyester polyol continuous production device that a...

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Abstract

The invention discloses a continuous production process and a continuous production device for polyester polyol. In the process, raw materials, polyol and a binary acid or acid anhydride, are subjected to continuous production through a set of the continuous production device to produce the polyester polyol. The production process includes an esterification step and a condensation polymerization step, wherein the esterification step includes the processes of directly increasing the temperature from room temperature to 200-245 DEG C, adding a catalyst, maintaining the temperature to be constant for 0.5-1.5 h; and the condensation polymerization step includes the processes of directly regulating the vacuum degree to 1000-5000 Pa, which is required in polymerization, and performing polymerization for 1.5-2.5 h. The device includes a slurry blending tank, a slurry delivery tank, an esterification kettle, and a condensation polymerization falling film column. A condensing tower is disposed on the top of the esterification kettle. The condensation polymerization falling film column is connected to a vacuum air-lift pipe. The process and the device can continuously and stably produce a qualified polyester polyol product, which proves that continuous production of the polyester polyol is available. The process and the device are improved in production efficiency, save cost on equipment and operations, and reduce energy consumption.

Description

technical field [0001] The invention belongs to the technical field of polyester production, and relates to a polyester polyol continuous production process and device. Background technique [0002] Polyester polyol is one of the main raw materials for the synthesis of polyurethane, which is prepared by polycondensation reaction of dibasic organic carboxylic acid, carboxylic anhydride, ester or half-ester with low relative molecular weight and diol. According to whether the molecular chain of polyester polyol contains benzene ring, it can be divided into two types: aliphatic polyol and aromatic polyol. Aliphatic polyester polyol is milky white solid or colorless to light yellow viscous liquid at room temperature. Solid polyester polyols have a low melting point, generally between 25°C and 50°C, and become viscous liquids after melting. Aliphatic polyester polyols are slightly soluble in water, and the acid value is generally lower than 1.0mgKOH / g. Aromatic polyester polyo...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08G63/78C08G63/668
CPCC08G63/668C08G63/78C08G63/785
Inventor 汪少朋甘胜华李红彬吴宝宅郝兴武王新良
Owner SHANGHAI JUYOU CHEM ENG
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