A low-temperature, high-hardness, high-wear-resistant full-polish glaze and its preparation method

A high-hardness, high-wear-resistant technology, applied in the field of architectural ceramic glazes, can solve problems such as Vickers hardness not meeting high use requirements, unfavorable sustainable development of production, and failure to meet energy conservation and emission reduction, etc., to achieve glazed surface dimensionality Improvement of hardness, promotion of technological progress and application development, significant economic and social benefits

Active Publication Date: 2019-10-08
JINGDEZHEN CERAMIC UNIV
View PDF8 Cites 7 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, as a new production process, high wear-resistant glazed tiles have many technical problems in terms of materials, equipment and technology, such as low glaze hardness (Vickers hardness 605.5HV0.5), not wear-resistant , suction, etc., and the high temperature fluidity is poor, prone to "water ripples"
At present, in order to solve the above problems, the current technology usually adopts the method of increasing the firing temperature of wear-resistant glazed tiles (generally 1180-1230°C) to improve the hardness and wear resistance of the glazed surface, but this method undoubtedly does not meet the requirements of the national energy-saving technology. Emission reduction standards are not conducive to the sustainable development of industrial production
For this reason, the prior art also researches and develops high-hardness super wear-resistant full-polish glaze, but the Vickers hardness of the glaze surface is only 635.5HV0.5; The Vickers hardness reaches 665.8HV0.5, although the Vickers hardness is 5-10% higher than that of ordinary full-glazed glaze, but its Vickers hardness still cannot meet the high use requirements

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A low-temperature, high-hardness, high-wear-resistant full-polish glaze and its preparation method
  • A low-temperature, high-hardness, high-wear-resistant full-polish glaze and its preparation method
  • A low-temperature, high-hardness, high-wear-resistant full-polish glaze and its preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0021] In the embodiment of the present invention, a low-temperature, high-hardness, high-wear-resistance full polished glaze includes a base material and an admixture. The composition ratio is shown in Table 1, and the composition ratio of the transparent frit and the high-temperature frit is shown in Table 2.

[0022] Table 1 The composition ratio of the low-temperature, high-hardness, high-abrasion, and fully polished glazes

[0023]

[0024] *The particle size of alumina powder is 25-40μm.

[0025] *The amount of additive is the weight percentage relative to the base material.

[0026] Table 2 Composition ratio of transparent frit and high temperature frit in each embodiment of the present invention

[0027]

[0028]

[0029] *The particle size of alumina powder is 25-40μm.

[0030] In the embodiment of the present invention, a method for preparing a low-temperature, high-hardness, high-wear-resistance full polished glaze, the steps are as follows:

[0031] (1) The raw material compos...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
particle sizeaaaaaaaaaa
Vickers hardnessaaaaaaaaaa
Login to view more

Abstract

The invention discloses a low-temperature, high-hardness and high-abrasion-resistance fully-polished glaze which contains a base material and an admixture. The base material is prepared from, by weight, 15-25% of albite, 8-16% of potassium feldspar, 6-10% of kaolin, 5-8% of calcined talc, 5-10% of dolomite, 4-12% of barium carbonate, 3-5% of calcined zinc oxide, 4-20% of transparent frit, 16-28% of high-temperature frit, 5%-18% of quartz and 7-15% of alumina micro-powder, wherein the admixture is an organic silicon nano-solution or white carbon black, and the usage amount of the admixture is 15-2% by weight. In addition, the invention further discloses a preparation method of the low-temperature, high-hardness and high-abrasion-resistance fully-polished glaze and a product prepared by the same. The melting temperature is reduced through a reasonable formula system, the melting temperature range of the glaze is enlarged while energy saving and emission reduction are promoted, the hardness and abrasion resistance of the glaze surface are remarkably improved, the higher usage requirements can be very well met, and technical progress and application development of the industry of architectural ceramics are promoted.

Description

Technical field [0001] The invention relates to the technical field of building ceramic glazes, in particular to a low-temperature, high-hardness, high-wear-resistance full-polished glaze and a preparation method thereof. Background technique [0002] High wear-resistant full polished glaze is a special glaze that can polish the glaze. It is applied to the surface of antique tiles. Usually the base glaze is a matte glaze and the top glaze is a transparent glaze. High wear-resistant fully polished glazed tiles integrate the advantages of polished tiles and antique tiles. The surface glaze is characterized by transparency and does not cover the bottom glaze and various flower glazes. When polishing the glaze, only the thin part of the transparent surface glaze is thrown away. Floor. Therefore, its glazed surface is as bright and clean as polished tiles, while at the same time, the glazed surface has rich patterns and thick or gorgeous colors like antique tiles. Due to the crystal...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Patents(China)
IPC IPC(8): C03C8/22C03C8/14C03C8/04C04B41/86
Inventor 包启富周健儿董伟霞刘昆
Owner JINGDEZHEN CERAMIC UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products