Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A kind of production technology of copper braided wire

A production process, copper braided wire technology, applied in the direction of braided wire conductors, electrical components, cable/conductor manufacturing, etc., can solve the problems of unreliable pressure, waste, and low yield of connecting terminals, so as to achieve no burrs and not easy to break wires , copper braided wire uniform effect

Active Publication Date: 2019-05-21
广州光为照明科技有限公司
View PDF6 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In this way, due to the different pressure of the pressing process and the cross-sectional area of ​​the pressed copper braided wire, some connecting terminals are not pressed properly, and the problem of heating at the connecting end will occur during use, causing safety hazards.
At the same time, if the suppression is unsuccessful, the copper braids and copper plates will no longer be usable, which will lead to a low yield and a great waste

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] A production process of copper braided wire, comprising:

[0039] Steps on the upper pay-off stand: fix the spool copper wire with a diameter of 0.15mm to the pay-off stand, wear cotton gloves to untie the spool copper wire, and pass the copper wire joint through the sliding wheel;

[0040] Wire drawing steps: pull out the copper wire from the pay-off rack, wind it on the spindle and wind it clockwise for 3-4 turns, adjust until all the copper wires are on the same plane and have the same tightness, and wire at a speed of 1300m / s. The wire length is 100m;

[0041] Spindle loading step: install the 48 spindles processed in the wire beating step on the braiding machine, pass the copper wire through the middle of the spindle and pull it to the driving wheel, and then press it tightly from the rolling wheel in the middle of the driving wheel;

[0042] Gear adjustment steps: disconnect the power supply, adjust the size and tooth pitch of the gear; when adjusting and replaci...

Embodiment 2

[0046] A production process of copper braided wire, comprising:

[0047] Steps on the upper pay-off stand: fix the spool copper wire with a diameter of 0.2mm to the pay-off stand, wear cotton gloves to untie the spool copper wire, and pass the copper wire joint through the sliding wheel;

[0048] Wire drawing steps: pull out the copper wire from the pay-off frame, wind it on the spindle and wind it clockwise for 3-4 turns, adjust until all the copper wires are on the same plane and have the same tightness, and wire at a speed of 1800m / s. The wire length is 80m;

[0049] Spindle loading step: install the 64 spindles processed in the wire beating step on the braiding machine, pass the copper wire through the middle of the spindle and pull it to the driving wheel, and then press it tightly from the rolling wheel in the middle of the driving wheel;

[0050] Gear adjustment steps: cut off the power supply, adjust the size and pitch of the gear; when adjusting and replacing the gea...

Embodiment 3

[0054] A production process of copper braided wire, comprising:

[0055] Upper pay-off rack step: fix the spool copper wire with a diameter of 0.4mm copper wire to the pay-off rack, wrap the copper wire spool with felt to untie the spool copper wire, and pass the copper wire joint through the sliding wheel;

[0056] Wire drawing steps: pull out the copper wire from the pay-off frame, wind it on the spindle and wind it clockwise for 3-4 turns, adjust until all the copper wires are on the same plane and have the same tightness, and wire at a speed of 2200m / s. The wire length is 80m;

[0057] Spindle loading step: install the 72 spindles processed in the wire beating step on the braiding machine, pass the copper wire through the middle of the spindle and pull it to the driving wheel, and then press it tightly from the rolling wheel in the middle of the driving wheel;

[0058] Gear adjustment steps: cut off the power supply, adjust the size and pitch of the gear; when adjusting a...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a production technology of a copper braided wire. The production technology comprises the step of arranging a pay-off stand: bobbin copper wires are fixed on the pay-off stand,the bobbin is released and the copper wire connector penetrates through a sliding wheel; the step of wire scutching: the copper wires are pulled out of the pay-off stand to be wound on a spindle for3-4 circles in a clockwise way, all the copper wires are adjusted to be on the same plane and consistent in degree of tightness and wire scutching is performed; the step of arranging the spindle: thespindle after processing of the step of wire scutching is arranged on a braiding machine, the copper wires penetrate through the middle of the spindle to be pulled to a driving wheel and then compressed by a rolling wheel in the middle of the driving wheel; the step of gear adjustment: the power is disconnected and the size and the tooth space of the gear are adjusted; the step of braiding: the braiding machine is started to perform braiding, and the thickness, the uniformity and the appearance of the braided wire are inspected; and the step of wire leading: the braided copper braided wire isled to a rubber roller to perform coiling. With application of the production technology of the copper braided wire, the phenomenon of wire fracturing is not liable to occur in the production process,and the copper braided wire obtained through braiding is uniform without the situation of burrs or wire fracturing.

Description

technical field [0001] The invention relates to the technical field of mechanical structures of electrical equipment, in particular to a production process of copper braided wires. Background technique [0002] Copper braided wire is mainly used for live movement in non-horizontal direction and as a power accessory in medium and low voltage circuit breakers. [0003] The current copper braided wire generally adopts high-quality round copper wire (0.10, 0.15, 0.20 in diameter) or tinned soft round copper wire (0.10, 0.15 in diameter) with multiple strands (such as 8.12.24.36.48 ingots) through a single layer or Braided in multiple layers, the DC resistivity (20°C) of the braided wire is not greater than 0.022Ω.mm 2 / m, the DC resistivity (20°C) of the tinned copper braided wire is not greater than 0.0234Ω.mm 2 / m. [0004] Copper braided wires and multi-strand copper wires can be ultrasonically welded, but they cannot be tinned, as tinning will affect ultrasonic welding. ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): H01B13/00H01B5/12
Inventor 周檀煜王华何衍江邓志昌
Owner 广州光为照明科技有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products