Quenching method for large-specification working roller of high-alloy cold-work die steel

A technology for cold-working die steel and work rolls, applied in quenching agents, manufacturing tools, improving energy efficiency, etc., can solve problems such as high equipment costs, environmental pollution, uneven distribution of eutectic carbides, and low quality of roll surfaces. Achieve the effects of shortening production time, reducing quenching waste rate, and high core toughness

Active Publication Date: 2018-03-06
SINOSTEEL XINGTAI MACHINERY & MILL ROLL
View PDF6 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In order to improve the performance of the roll and improve the uniformity of eutectic carbides, the roll preparation process needs to optimize the quenching (heat treatment) method, and the most ideal quenching method is salt bath furnace or atmosphere furnace quenching, but its high equipment costs and environmental pollution , which brings a great burden to the enterprise, especially when the product batch is small, it also reflects the disadvantages of overall quenching
[0004] The existing work roll preparation process is batching-billet making-rough turning-continuous multiple heating-cooling-high temperature quenching-tempering. According to the existing technology, use intermediate frequency equipment to test and produce work rolls made of Cr12MoV , it has been proved by practice that when the roll diameter is greater than 170mm, the roll quenching longitudinal cracking rate is above 50%, and the larger the diameter, the greater the quenching risk; the hardness and metallographic structure of the finished product are tested, and the result is that the hardness is low, And there are a lot of eutectic carbides with uneven distribution, and the quality of the roll surface is low

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Quenching method for large-specification working roller of high-alloy cold-work die steel
  • Quenching method for large-specification working roller of high-alloy cold-work die steel

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] A method for quenching large-size work rolls of high-alloy cold-work die steel. The chemical components and weight percentages of each component of the cold-work die steel are shown in Table 1. Roll blanks are prepared according to the above formula, and then the roll blanks are rough-turned A work roll is prepared, and the diameter of the work roll is 150 mm. Then carry out preliminary heat treatment on the work rolls, the heating temperature is 950°C, and then oil-cooled to the oil temperature. After the oil is cooled, the work rolls are heated to 680°C, tempered and kept warm for a period of time.

[0026] After the heat preservation is completed, the work rolls are rapidly and continuously induction heated to rapidly heat the surface of the work rolls to 1020°C. The continuous induction heat treatment is carried out using ordinary intermediate frequency equipment. The ordinary intermediate frequency equipment is a 500KW intermediate frequency quenching machine tool ...

Embodiment 2

[0029]A method for quenching large-size work rolls of high-alloy cold-work die steel. The chemical components and weight percentages of each component of the cold-work die steel are shown in Table 1. Roll blanks are prepared according to the above formula, and then the roll blanks are rough-turned A work roll was prepared, and the diameter of the work roll was 260 mm. Then the work rolls are preliminarily heat-treated at a heating temperature of 1000°C, and then oil-cooled to the oil temperature. After the oil is cooled, the work rolls are heated to 750°C, tempered and kept warm for a period of time.

[0030] After the heat preservation is completed, the work rolls are rapidly and continuously induction heated to rapidly heat the surface of the work rolls to 1100°C. The continuous induction heat treatment is carried out using ordinary intermediate frequency equipment. The ordinary intermediate frequency equipment is a 500KW intermediate frequency quenching machine tool with a ...

Embodiment 3

[0033] A method for quenching large-size work rolls of high-alloy cold-work die steel. The chemical components and weight percentages of each component of the cold-work die steel are shown in Table 1. Roll blanks are prepared according to the above formula, and then the roll blanks are rough-turned A work roll is prepared, and the diameter of the work roll is 200 mm. Next, preliminarily heat-treat the work rolls at a heating temperature of 980°C, and then oil-cool them until they reach the oil temperature. After the oil is cooled, the work rolls are heated to 700°C, tempered and kept warm for a period of time.

[0034] After the heat preservation is completed, the work rolls are rapidly and continuously induction heated to rapidly heat the surface of the work rolls to 1060°C. The continuous induction heat treatment is carried out using ordinary intermediate frequency equipment. The ordinary intermediate frequency equipment is a 500KW intermediate frequency quenching machine to...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
diameteraaaaaaaaaa
Login to view more

Abstract

The invention discloses a quenching method for a large-specification working roller of high-alloy cold-work die steel, and belongs to the steel processing field. The quenching method comprises the following steps: performing continuous induction thermal treatment on the working roller, quickly rising the temperature of the surface of the working roller to 1020-1100 DEG C, and performing fog cooling when the temperature is risen to a preset temperature; continuously performing fog cooling for 50-70 minutes; and guaranteeing a re-heating temperature to be not higher than 100 DEG C. The quenchingmethod disclosed by the invention is free of pollution, is low in requirement on needed equipment; surface hardness of the working roller is great, toughness of the core part of the working roller ishigh, a transitional layer is transitional in a gradient mode at uniform reducing hardness, loading requirements are met, continuous induction quenching of the roller body is realized while cracks are avoided, a thermal treatment success rate is increased, and production cost is reduced.

Description

technical field [0001] The invention relates to a quenching method, in particular to a quenching method for large-size cold-rolled work rolls of high-alloy cold-working die steel, and belongs to the field of steel processing. Background technique [0002] With the continuous development of cold rolling technology and the improvement of product quality requirements, the requirements for roll performance are also getting higher and higher. In order to obtain high-performance rolls, the alloy content of the rolls is getting higher and higher, especially for the work rolls used for black skin rolling. The material of the work rolls of the multi-roll mills represented by the 18-high machine is mainly cold work die steel. Cr12Mo1V1, Cr12MoV or M2. Due to its large size and extremely high alloy content, the existing forging process cannot pulverize the carbides well, resulting in a large amount of eutectic carbides distributed in the shape of herringbones or bands in the matrix. ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): C21D9/38C21D1/18C21D1/42C21D1/60C22C38/22C22C38/24C22C38/02C22C38/04
CPCC21D1/18C21D1/42C21D1/60C21D9/38C22C38/02C22C38/04C22C38/22C22C38/24Y02P10/25
Inventor 韩维国梁建立
Owner SINOSTEEL XINGTAI MACHINERY & MILL ROLL
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products