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Inductor and manufacturing method thereof

A manufacturing method and technology of inductors, which are used in the manufacture of inductors, fixed inductors, inductors/transformers/magnets, etc., can solve the problems of limited self-resonant frequency increase, impact on product application, and blocked application range, and reduce Distributed capacitance, the effect of increasing self-resonant frequency

Pending Publication Date: 2018-03-06
SHENZHEN SUNLORD ELECTRONICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] As electronic devices tend to be miniaturized and high-frequency, but the self-resonant frequency has not been improved accordingly, which greatly affects the application of the product
At present, ordinary one-piece inductance devices have a large coil cross-sectional area, and the same inductance requires fewer turns. However, with the development of miniaturization and thinner inductance devices, the self-resonant frequency is limited, and the application range is hindered.

Method used

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  • Inductor and manufacturing method thereof
  • Inductor and manufacturing method thereof
  • Inductor and manufacturing method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0025] This embodiment provides a method for manufacturing an inductor, the steps of which are described in detail as follows:

[0026] 1) Core production

[0027] Preparation of granulated magnetic powder: the granulated magnetic powder includes magnetic powder and resin, and the mass of the resin accounts for 2%wt-5%wt of the mass of the magnetic powder. The magnetic powder can be iron alloy magnetic powder, ferrite magnetic powder or metal magnetic powder. By controlling the ratio within the range, the granulated magnetic powder can be suitable for the compression molding process. The granulated magnetic powder is pressed under a certain pressure to obtain a magnetic block 11, such as Figure 1A and 2A shown.

[0028] The obtained magnetic block 11 is cut into a magnetic core structure, which can be any magnetic core structure such as a dumbbell shape or an I-shape. In this example, if Figure 1B As shown, the magnetic block 11 is cut into a dumbbell-shaped magnetic co...

Embodiment 2

[0053] The difference between this embodiment and Embodiment 1 is that the coil 24 is wound with a flat wire, thereby having greater space utilization and the area of ​​the lead-out ends 27, 28, such as Figure 5 shown. The preparation process of this example is the same as that of Example 1, and will not be repeated here. In this embodiment, flat wires are used for winding, so that the damage to the flat wires during molding is less, and the risk of open and short circuit of the device is reduced. In the inductor prepared in this example, the coil has a vertical structure. Compared with the ordinary horizontal structure, the self-resonance frequency can be effectively increased, and as the size of the inductance device is gradually thinned, the increase ratio of the self-resonance frequency has a tendency to gradually increase. , suitable for the miniaturization and thinning of inductive devices.

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Abstract

The invention discloses an inductor and a manufacturing method thereof. The manufacturing method of the inductor comprises the following steps of S1, magnetic core manufacturing: pressing pelleting magnetic powder into a high-density block body; then, cutting the high-density block body into a magnetic core structure; sintering the magnetic core structure into a compact state, wherein a magnetic core comprises a middle post and two swinging blades; S2, coil winding: winding a coil on the middle post; after the winding, enabling the cross section of the coil to be parallel to the long and highplane of the inductor, wherein the two leading-out ends of the coil are positioned at two sides of the middle post and are positioned on the same plane; S3, compression molding: filling the bottom ofa mold with a layer of pelleting magnetic powder for prepressing compaction; then, implanting the magnetic core wound with the coil in the step 2 into the mold; after the implantation, fully filling the mold with the pelleting magnetic powder for compression molding; S4, semi-finished product heat treatment; S5, end electrode manufacturing. The inductor and the manufacturing method thereof have the advantage that on the basis of obtaining the inductor with great induction quantity, higher self-resonant frequency is realized.

Description

【Technical field】 [0001] The invention relates to an inductance device and a manufacturing method. 【Background technique】 [0002] As electronic devices tend to be miniaturized and high-frequency, but the self-resonance frequency has not been improved accordingly, which greatly affects the application of the product. At present, the common one-piece inductance device has a larger coil cross-sectional area, and the same inductance requires fewer turns. However, with the development of miniaturization and thinner inductance devices, the self-resonant frequency is limited, and the application range is hindered. . [0003] The disclosure of the above background technical content is only used to assist in understanding the inventive concepts and technical solutions of the present invention, and it does not necessarily belong to the prior art of this patent application. There is no clear evidence that the above content has been disclosed on the filing date of this patent applicat...

Claims

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Application Information

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IPC IPC(8): H01F17/04H01F27/24H01F27/30H01F41/00H01F41/02
CPCH01F17/045H01F27/24H01F27/306H01F41/00H01F41/0246H01F2017/048
Inventor 秦浩陆达富李有云王文杰
Owner SHENZHEN SUNLORD ELECTRONICS
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