The application discloses a novel magnetic integrated
planar inductor and a manufacturing method thereof, and belongs to the field of
inductor manufacturing. The
inductor comprises a special EI or EE
magnetic core with the cross-sectional area of the side column being larger than that of the
middle column, and a PCB winding plate containing a first winding unit and a second winding unit; the two winding units are arranged around the two side columns of the
magnetic core respectively, and form two independent inductors which are not connected in circuit and not interacted in space, so that two inductors are integrated by one set of
magnetic core. During manufacturing, the independent double winding is formed by the PCB manufacturing process, the equal-depth air gaps are ground on the two side columns of the E piece of the magnetic core, and the magnetic sheet or the
ceramic sheet is bonded to fix the I piece of the magnetic core, the lead-out end is welded by using the
reflow soldering technology, and the integrated device is obtained through high-temperature curing. The application improves the
utilization rate of the magnetic core, and compared with the traditional discrete
inductor, the volume is reduced by more than 20%, the
mass is reduced by more than 35%, the degree of
automation of the process is high, the consistency is good, and the demand of
miniaturization of the
switching power supply is met.