Laser strengthening alloying method for railway rail

A laser strengthening and alloying technology, which is applied in the coating process and coating of metal materials, can solve the problems of wear failure, limitation, wear resistance and contact fatigue resistance, etc., so as to improve the service life and performance , the effect of extensive use of value

Active Publication Date: 2019-07-09
宁波清科增材技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] However, the effect of such strengthening treatment is limited by the rail material itself, and at the same time, in order to ensure the impact toughness of the entire rail, the heat treatment hardness is often controlled during the heat treatment process, thereby sacrificing the strength and wear resistance of the rail
Generally, the surface hardness of the existing rail is only 30-40HRC, and the wear resistance and contact fatigue resistance are not good, and it is easy to cause wear and tear failure under the condition of train wheel rail extrusion

Method used

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  • Laser strengthening alloying method for railway rail
  • Laser strengthening alloying method for railway rail
  • Laser strengthening alloying method for railway rail

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0047] (1) Inspection of the delivered rails, including rail molding dimensions, surface cracks, etc., requiring the rails to meet the rail usage standards.

[0048] (2) Clean the surface of the rail: clean the rust on the surface of the rail to make the surface of the rail free of rust, oil, etc.

[0049] (3) Spray alloying coating: use a spray gun to evenly spray the prepared alloying coating for rail laser strengthening, including 30% alloy powder, 40% alcohol and 30% binder, on the surface of the rail to be strengthened , the thickness of the coating is uniform and reaches 0.05-0.2mm; then dry it with natural wind or fan. Wherein the alloy powder is composed of the following raw materials in mass fraction: 10% Ni, 25% Cr, 30% WC, 15% Ti and 20% C.

[0050] (4) Using a high-power semiconductor laser with a power of 4000W, a circular spot with a spot diameter of 4mm is used to conduct a full-area multi-lap scan on the reinforced area of ​​the rail after spraying. The scanni...

Embodiment 2

[0053] (1) Inspection of the delivered rails, including rail molding dimensions, surface cracks, etc., requiring the rails to meet the rail usage standards.

[0054] (2) Clean the surface of the rail: clean the rust on the surface of the rail to make the surface of the rail free of rust, oil, etc.

[0055] (3) Spray alloying coating: use a spray gun to evenly spray the prepared alloying coating for rail laser strengthening, including 40% alloy powder, 30% alcohol and 30% binder, on the surface of the rail to be strengthened , the coating thickness is uniform, and reaches 0.05-0.5mm; then dry with natural wind or fan. Wherein the mass fraction of each component constituting the alloy powder is: 15% Ni, 20% Cr, 25% WC, 20% Ti and 20% C.

[0056] (4) Utilize a high-power semiconductor laser with a power of 5000W, use a broadband light spot with a length of 2mm and a width of 25mm to scan the entire area of ​​the sprayed rail strengthening area through one scan, and the scanning ...

Embodiment 3

[0059] (1) Inspection of the delivered rails, including rail molding dimensions, surface cracks, etc., requiring the rails to meet the rail usage standards.

[0060] (2) Clean the surface of the rail: clean the rust on the surface of the rail to make the surface of the rail free of rust, oil, etc.

[0061] (3) Spray alloying coating: use a spray gun to evenly spray the prepared alloying coating for rail laser strengthening, including 35% alloy powder, 40% alcohol and 25% binder, on the surface of the rail to be strengthened , the coating thickness is uniform, and reaches 0.1-0.5mm; then dry with natural wind or fan. Wherein the mass fractions of the components constituting the alloy powder are: 20% Ni, 25% Cr, 30% WC, 10% Ti and 15% C.

[0062] (4) Utilize a high-power semiconductor laser with a power of 6000W, and use a circular spot with a diameter of 5mm to distribute the spot on the surface of the reinforced area of ​​the rail specimen after spraying, with a gap of 0.1-1m...

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Abstract

The invention discloses a railway track laser strengthening alloying method. On the basis of an existing steel rail, through the laser alloying process means, a micro melting bath is formed on the surface of a steel rail test piece, an alloy coating and the steel rail surface layer structure are subject to the metallurgical chemistry reaction, and a strengthening layer is formed on the surface layer of the steel rail. The strengthening layer has the pearlite microstructure obviously different from the original steel rail material, the structure shows white light through a microscope, through ahigh-power microscope, a particle strengthening structure and a solid solution strengthening structure distributed in a dispersion manner can be seen, the higher strength and higher toughness are achieved, and the comprehensive property is good. The strengthening layer structure and the steel rail base body structure are in firm metallurgical bonding, and jointly form a composite strengthening material structure, the whole high toughness, surface high strength and high wear resistance of the steel rail test piece can be achieved, and the severe condition between railway wheel rails can be effectively borne.

Description

technical field [0001] The invention relates to the field of railway rail strengthening, in particular to a laser strengthening alloying method for railway rails. Background technique [0002] Since the invention of the train in the 19th century, railway transportation has played an irreplaceable role in the advancement of human civilization. With the continuous progress of society, people's demand for railway transportation is also increasing, and people continue to increase the capacity and speed of trains. Therefore, the life of railway components is an important factor restricting railway transportation capacity. [0003] Railway rails are important components of railway lines. The basic rails of the line, the rails in the turnout area (turnout point rails, guard rails, frogs, wing rails, etc.), curved rails, etc., are severely worn under the extrusion and impact between the train wheels and rails. The wear and tear of the rails will lead to the failure of the rails. If...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C24/10B22F1/00C22C30/00C22C32/00
CPCB22F1/0003C22C30/00C22C32/0052C23C24/103
Inventor 杨林陶毅马明星王子儒何华魏永久
Owner 宁波清科增材技术有限公司
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