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Manganese-contained free-cutting type silicon brass alloy as well as preparation method and application thereof

A brass alloy, free-cutting technology, applied in the field of manganese-containing free-cutting silicon brass alloy and its preparation, can solve the problems of high alloy Bi content, poor cutting performance, high cost, etc.

Active Publication Date: 2018-05-01
JOMOO KITCHEN & BATHROOM
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  • Abstract
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  • Claims
  • Application Information

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Problems solved by technology

For example, the Chinese patent No. 94192613.3 "Low Lead Bismuth Brass" applied by Kohler Company of the United States is composed of 55-70wt% Cu, 30-45wt% Zn, 0.2-1.5wt% Bi, 0.2-1.5wt% Al , 0.1 ~ 1.0wt% Pb; the above-mentioned alloys have high Bi content, are prone to hot cracking, and have poor welding performance, so it is difficult for practical application
The published Chinese patent application No. 200580046460.7 "Free-cutting copper alloy containing a very small amount of lead" by Japan's Sambo involves a Cu-Zn-Si brass alloy, which consists of 71.5-78.5wt% Cu, 2.0-4.5wt %Si, 0.005-0.02wt%Pb, and the balance is zinc; the alloy has high Cu content and is expensive, so its market competitiveness is not strong
"Lead-Free Free-cutting Antimony Brass Alloy" invented by Ningbo Powerway Group, its Chinese patent application number is 200410015836.5, consists of 55-65wt% Cu, 0.3-2.0wt% Sb, 0.4-1.6wt% Mn, and other elements are 0.1 ~1.0wt%; the content of antimony in the above-mentioned alloy is relatively high, and its precipitation amount will exceed the limit of 0.6μg / L stipulated in NSF61 and GB / T 18145, so it cannot be popularized and applied in the field of drinking water system
Xiamen Luda's patent No. 201010117783.3 "An Environmentally Friendly Manganese Brass Alloy and Its Manufacturing Method" discloses a Cu-Zn-Mn brass alloy. Due to the high content of manganese, the hardness of the alloy is relatively high. The wear of the tool is serious and the cutting performance is poor, so it is not suitable for mass production

Method used

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  • Manganese-contained free-cutting type silicon brass alloy as well as preparation method and application thereof
  • Manganese-contained free-cutting type silicon brass alloy as well as preparation method and application thereof

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Embodiment Construction

[0037] A manganese-containing free-cutting silicon brass alloy is composed of the following components: 60.2-64.0wt% Cu, 1.0-2.0wt% Si, 0.2-1.0wt% Al, 0.2-0.48wt% Mn, 0.1-0.25wt% Pb; one or more elements selected from P, Mg and Sn, and the content is 0.01-0.25wt% P, 0.01-0.25wt% Mg, 0.01-0.1wt% Sn; at least one modificator is selected from B , Ti, Zr or RE, and the total content of the modificator is 0.001-0.1wt%; the rest is Zn and impurities whose total amount is not more than 0.5wt%.

[0038] The method for preparing the above manganese-containing free-cutting silicon brass alloy is as follows: according to the above ratio, put metal silicon and copper raw materials on the bottom of the induction furnace, add slag cleaning agent and cover with charcoal, heat up to 1050-1150 ° C, until the material Melt all, filter out scum and impurities; adjust the temperature to 1000-1050°C, add 0# zinc and quickly press it into the bottom of the furnace, stir fully after melting; add alu...

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Abstract

The invention discloses a manganese-contained free-cutting type silicon brass alloy. The alloy is composed of the following components, by weight percentage, 60.2-64.0wt% of Cu, 1.0-2.0wt% of Si, 0.2-1.0wt% of Al, 0.2-0.48wt% of Mn, 0.1-0.25 wt% of Pb, one or more of P, Mg and Sn, and the balance Zn and not greater than 0.5wt% of impurities, wherein the P accounts for 0.01-0.25wt%, the Mg accountsfor 0.01-0.25wt%, and the Sn accounts for 0.01-0.1wt%. The invention further discloses a preparation method for the alloy. The manganese-contained free-cutting type silicon brass alloy has the advantages of being excellent in dezincification corrosion resistance, good in casting property and cutting property, relatively low in cost and suitable for casting parts of a drinking water system, such as a faucet, a valve, a quick switch.

Description

technical field [0001] The invention relates to a brass alloy, in particular to a manganese-containing free-cutting silicon brass alloy and its preparation method and application. Background technique [0002] Lead brass is widely used in electronics and daily hardware industries because of its good cold and hot forming performance, machinability and corrosion resistance. However, the lead content in lead brass is high, which is easy to precipitate and pollute the environment. Especially when used in the drinking water system, it will cause serious harm to the human body. Countries around the world have successively issued corresponding laws and regulations to strictly limit the lead content in copper alloys. my country's GB / T 18145-2014 "Ceramic Sheet Sealed Faucets" also stipulates that the amount of lead precipitated in drinking water system components should be less than 5μg / L , so developing new brass alloys to reduce lead content while maintaining good processing perfo...

Claims

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Application Information

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IPC IPC(8): C22C9/04C22C1/03C22C1/06
CPCC22C1/03C22C1/06C22C9/04
Inventor 林孝发林孝山汪火良周年润
Owner JOMOO KITCHEN & BATHROOM
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