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A kind of preparation method and application of composite material for nano injection molding

A nano-injection molding and composite material technology, which is applied in the field of composite material preparation, can solve the problems of large-area over-corrosion, large difference in bonding force between resin and substrate, plane dissolution corrosion, etc., and achieves moderate corrosion rate and uniform peel strength. , the effect of simple molding process

Active Publication Date: 2019-08-27
苏州万融塑胶有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

After treatment, countless micropores with a diameter of about 20nm will be formed on the metal surface. That is to say, it can be considered that many tiny concave-convex structures are formed on the treated metal surface, and the injected resin enters these concave-convex structures. , produce an anchoring effect, in other words: the metal substrate first removes impurities such as grease and other impurities on the surface by alkali washing, removes metal oxides on the surface by acid washing and etches nano-scale holes; Small nano-scale holes; the metal after washing and drying is clamped in the mold, and the plastic injection molding achieves an integrated structure. From the above records, it can be concluded that the key technology of NMT lies in the processing of the substrate and the operation of nano-injection molding, while Removing the metal oxide on the surface by pickling and etching out nano- or micron-sized holes often leads to large-area over-corrosion, which not only fails to form effective pores, but also causes planar dissolution corrosion, which seriously loses the substrate metal. In addition, acid corrosion The formed pores are mainly concentrated at the nanoscale. Because the pores are too small, it is not conducive to the flow injection of the resin, and it is easy to form an air barrier, which is not conducive to the contact between the resin and the substrate. Therefore, the current nano-injection molding of metal substrates faces the following problems: (1 ) The corrosion holes of the base material are small, and the depth of the channels is shallow, and the channels cannot be effectively penetrated; (2) Due to the poor formation of the channels, it is not conducive to the adhesion of the resin, resulting in weak bonding between the resin and the base material, and the resin and the base material There is a large difference in the binding force between them, and the binding uniformity is poor

Method used

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  • A kind of preparation method and application of composite material for nano injection molding

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Embodiment 1

[0033] A method for preparing a composite material for nano-injection molding. The base material of the composite material is a titanium alloy. A kind of treatment in the shot removes the nanoscale natural oxide layer on the surface of the titanium alloy, and the present embodiment selects the polishing process;

[0034] (2) The two-step pre-corrosion is acid treatment first, followed by alkali corrosion: the acid treatment solution is composed of 5wt.%H 3 P0 4 Composed of deionized water, corrosion temperature 50 o C, the treatment time is 3min, and then washed and dried, the alkali corrosion solution is composed of 5wt.%NaOH and deionized water, and the corrosion temperature is 50 o C, the treatment time is 5min, then wash and dry;

[0035] (3) The one-time electrification corrosion process is to use the pre-corroded metal as the anode, graphite as the cathode, soak in the mixed corrosion solution at the same time, and connect to the DC power supply. The mixed corrosion s...

Embodiment 2

[0040] A method for preparing a composite material for nano-injection molding. The base material of the composite material is an A6061 aluminum plate, which specifically includes the following steps: (1) The process of mechanical pretreatment is to use grinding, polishing, rolling, sandblasting or A kind of treatment in shot blasting removes the nano-scale natural oxide layer on the surface of the aluminum plate, and the polishing process is selected in this embodiment;

[0041] (2) The two-step pre-corrosion is acid treatment first, followed by alkali corrosion: the acid treatment solution consists of 6wt.%H 3 P0 4 Composed of deionized water, corrosion temperature 55 o C, the treatment time is 4min, and then washed and dried, the alkali corrosion solution is composed of 10wt.%NaOH and deionized water, and the corrosion temperature is 55 o C, the treatment time is 7min, then wash and dry;

[0042] (3) The one-time electrification corrosion process is to use the pre-corrode...

Embodiment 3

[0047] A method for preparing a composite material for nano-injection molding. The base material of the composite material is a magnesium alloy. A kind of treatment in the ball removes the natural oxide layer of nanometer scale on the surface of the magnesium alloy, and the present embodiment selects the polishing process;

[0048] (2) The two-step pre-corrosion is acid treatment first, followed by alkali corrosion, and the acid treatment solution is composed of 7wt.%H 3 P0 4 Composed of deionized water, corrosion temperature 60 o C, the treatment time is 5min, and then washed and dried, the alkali corrosion solution is composed of 15wt.%NaOH and deionized water, and the corrosion temperature is 60 o C, the treatment time is 10min, then wash and dry;

[0049] (3) The one-time electrification corrosion process is to use the pre-corroded metal as the anode and the graphite as the cathode, soak in the mixed corrosion solution at the same time, and connect to the DC power suppl...

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Abstract

The invention provides a preparation method for a nano injection molding composite material. The method sequentially includes the following steps of mechanical pretreatment, two-step pre-etching, primary DC electrified corrosion, secondary dipulse electrified corrosion, aftertreatment, drying and nano injection molding. Ultrasonic assisted corrosion happens in the electrifying process. A base material of the composite material refers to one of aluminum alloy, titanium alloy, magnesium alloy or stainless steel. The preparation method for the nano injection molding composite material can be applied to preparation of mobile communication terminal shells.

Description

technical field [0001] The invention relates to the field of metal surface treatment, in particular to a preparation method and application of a composite material for nano-injection molding with stainless steel, titanium alloy, and aluminum alloy as base materials. Background technique [0002] Japan's Taiseiplas Co., Ltd. invented nano-molding technology (NMT) in 2002. This technology is a nano-molding technology that integrates metal and plastic. It can integrate metal and resin and is widely used in thin, light and portable products. On the casing of mobile electronic products, such as computer terminals and mobile phones. [0003] In the current technology, the treatment process of NMT includes the following process: the metal to be combined is treated with lye, acid, and weak acid, and then cleaned with water, then dried, and then injected. After treatment, countless micropores with a diameter of about 20nm will be formed on the metal surface. , to produce an anchori...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C45/14B29C45/76C25F3/02C25F7/00
Inventor 白林森梁莲芝
Owner 苏州万融塑胶有限公司
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