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Making method and system of alum-free vermicelli

A preparation system and technology of vermicelli, applied in the field of preparation of alum-free vermicelli, can solve the problems of uneven drying, reduced work efficiency, high labor intensity of staff, etc., and achieve the advantages of ensuring taste and toughness, improving work efficiency and saving labor costs. Effect

Active Publication Date: 2018-05-22
鄂尔多斯市诚创食品科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the method of using starch to prepare vermicelli is to make by hand, manually stir and knead the dough, then cut into pieces and put them into an extrusion molding machine to extrude into vermicelli. During the extrusion process, the vermicelli enters the pregelatinized boiling water pool, and Manually pull out the vermicelli and put it into a heating machine for complete gelatinization, then manually put the vermicelli into a cold water pool for cooling, and finally remove it from the cold water pool to complete the production of vermicelli; the above-mentioned method for producing vermicelli has the following problems : 1. The labor intensity of the staff is high, time-consuming and labor-intensive, and it is impossible to produce continuously on a large scale, and the production efficiency is low; 2. In the process of making vermicelli, it is easy to cause injuries such as burns to the staff; 3. From the disc on the extrusion molding machine The vermicelli extruded by the extrusion head are piled together on the conveyor belt. At this time, vermicelli sticking is easy to occur, and the vermicelli after conglutination is not easy to store or eat, which reduces the quality of the product; when the vermicelli is subsequently heated and dried, The vermicelli on the conveyor belt is piled up in a concentrated manner, which is prone to uneven drying, reducing the quality of vermicelli and reducing work efficiency
[0003] At the same time, in the processing of traditional vermicelli, in order to improve the toughness and cooking resistance of vermicelli and reduce the loss caused by broken noodles and paste soup, a certain amount of alum, namely KAl(SO 4 ) 2 12H 2 O, long-term intake of vermicelli containing alum will affect the absorption of mineral elements in the intestines, leading to osteoporosis, and also affect the conduction of the nervous system, resulting in retarded development of nerve cells and mental retardation, which will lead to premature aging in young and middle-aged people, Alzheimer's disease and other symptoms

Method used

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  • Making method and system of alum-free vermicelli
  • Making method and system of alum-free vermicelli
  • Making method and system of alum-free vermicelli

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Experimental program
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Effect test

Embodiment 1

[0026] Embodiment 1: The present invention will be further described in detail through the embodiments in conjunction with the accompanying drawings.

[0027] Such as Figure 1 to Figure 3 Shown, the preparation system of alum-free vermicelli, it comprises the agitator 1 that connects successively, feeder 2, extruder 3 and conveyor belt 4; Pool 7; the electromagnetic wave heating device includes a housing, the inner wall of the housing is provided with a number of electromagnetic heating tubes along the length direction, the two ends of the housing are respectively provided with a material inlet and a material outlet, and the conveyor belt is penetrated by the material inlet and passed through by the material outlet. out. Extrusion molding machine 3 comprises the mixing drum 30 that horizontally arranges, stirring shaft 32, motor 33, extrusion mold 34, helical blade 35 and stirring bar 36; One end is placed on the outside of the mixing drum 30, and is coaxially fixedly conne...

Embodiment 2

[0032] Embodiment 2: the preparation method of vermicelli without alum, utilize the preparation system of vermicelli without alum in embodiment 1 to prepare vermicelli without alum, it comprises the following steps: (1) noodle making; (2) extrusion molding; (3) pregelatinization (4) gelatinization by electromagnetic wave heating; (5) cooling; wherein,

[0033] (1) Noodle making: Pour a certain amount of starch into the mixer 1, then add 40% water of the starch mass, the water temperature is required to be controlled above 83°C, and the starch is stirred until it becomes loose and flocculent to obtain flocculent starch;

[0034] (2) Extrusion molding: After cooling the flocculent starch to 20°C, add it to the extrusion molding machine 3 and extrude to obtain prefabricated vermicelli; wherein, the molding pressure is 6 bar, and the motor speed is 180 rpm.

[0035] (3) pre-gelatinization: put the pre-gelatinized vermicelli into the pre-gelatinization boiling water pool 5 and boil...

Embodiment 3

[0038] Embodiment 3: the preparation method of no alum vermicelli, utilize the preparation system of embodiment 1 no alum vermicelli to prepare no alum vermicelli, it comprises the following steps: (1) noodle making; (2) extrusion molding; (3) pregelatinization (4) gelatinization by electromagnetic wave heating; (5) cooling; wherein,

[0039] (1) Noodle making: Pour a certain amount of starch into mixer 1, then add water with 65% of the starch mass, the water temperature is required to be controlled above 83°C, and the starch is stirred until it becomes loose and flocculent to obtain flocculent starch;

[0040] (2) Extrusion molding: After cooling the flocculent starch to 58°C, add it to the extrusion molding machine 3 and extrude to obtain prefabricated vermicelli; wherein, the molding pressure is 10 bar, and the motor speed is 260 rpm.

[0041] (3) pre-gelatinization: put the formed pre-gelatinized vermicelli into the pre-gelatinization boiling water pool 5 and boil for 3 se...

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Abstract

The invention discloses a making method and system of alum-free vermicelli. The making system of the alum-free vermicelli comprises a stirring machine, a feeding machine, an extrusion molding machineand a conveying belt, which sequentially communicate, wherein the conveying belt penetrates through a pregelatinization boiling water basin, an electromagnetic wave heating device and a cold water basin sequentially. The making method of the alum-free vermicelli comprises the following steps of (1) making flocculent starch; (2) performing extrusion molding; (3) performing pregelatinization to obtain pregelatinized vermicelli; (4) performing electromagnetic wave heating on the pregelatinized vermicelli for gelatinization; and (5) performing cooling. The making method and system have the advantages that the whole process is completely mechanical, the condition that the vermicelli is broken off cannot occur, and the making method and system are suitable for large scale production; and the extrusion molding machine designed in the making method disclosed by the invention is used for performing stirring and extrusion, and the vermicelli is pregelatinized through an electromagnetic wave heating manner, so that alum and alum substitutes are not needed, the mouth feel and the toughness of the vermicelli can still be guaranteed, and all indexes conform to Chinese standards.

Description

Technical field: [0001] The invention relates to the field of food, in particular to a method and system for preparing alum-free vermicelli. Background technique: [0002] At present, the method of using starch to prepare vermicelli is to make by hand, manually stir and knead the dough, then cut into pieces and put them into an extrusion molding machine to extrude into vermicelli. During the extrusion process, the vermicelli enters the pregelatinized boiling water pool, and Manually pull out the vermicelli and put it into a heating machine for complete gelatinization, then manually put the vermicelli into a cold water pool for cooling, and finally remove it from the cold water pool to complete the production of vermicelli; the above-mentioned method for producing vermicelli has the following problems : 1. The labor intensity of the staff is high, time-consuming and labor-intensive, and it is impossible to produce continuously on a large scale, and the production efficiency i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23L29/30A23P30/10A23P30/20A23P30/00
CPCA23V2002/00A23L29/30A23P30/00A23P30/10A23P30/20A23V2250/5118A23V2300/24
Inventor 赵军张彩霞张文郭荣荣莎茹拉张慧斌杨春晓王杰李艳胡建成
Owner 鄂尔多斯市诚创食品科技有限公司
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