Assembly technique for data line and full-automatic production line for data line

Abstract

The invention discloses an assembly technique for a data line, and the assembly technique comprises the following flow: manual line arranging-automatic core line arrangement-core line conductor coating of soldering flux-core line conductor tin immersing-core line proportional cutting-core line same terminal welding-welding spot checking-tinplate riveting and pressing-UV glue dispensing-UV glue solidification-manual line taking. The invention also discloses a full-automatic production line for the data line, and the production line comprises a machine platform, an output rail disposed on the machine platform, and a main controller. The main controller is electrically connected with an automatic stay wire cutting and peeling module group, a soldering flux dispensing module group, an automatic tin immersion module group, an automatic proportional cutting module group, an automatic tinning detection module group, an automatic riveting and pressing module group, an automatic glue dispensingmodule group, a point light source solidification module group and an output rail, wherein the automatic stay wire cutting and peeling module group, the soldering flux dispensing module group, the automatic tin immersion module group, the automatic proportional cutting module group, the automatic tinning detection module group, the automatic riveting and pressing module group, the automatic gluedispensing module group, the point light source solidification module group and the output rail are sequentially disposed beside the machine platform in a parallel manner. The production line enablesa plurality of processes to be effectively and seamlessly connected, improves the welding assembly efficiency by about three times, reduces the rejection ratio of products to zero, achieves the qualified rate of 100%, and is remarkable in effect.

Description

technical field [0001] The invention relates to the technical field of automatic assembly technology of data lines, in particular to an assembly process of data lines and a fully automatic production line thereof. Background technique [0002] In December 2013, the USB 3.0 promotion organization announced the rendering of the new generation of USB terminals. Its core wires are arranged in a special position, which officially solves the worldwide problem of "USB can never be inserted correctly", and can be inserted on both sides. It works normally, and the USB data cable used with it is also thinner and lighter. With the increasing popularity of TYPE C plug terminal equipment, the demand for follow-up TYPE C product wires will gradually increase, but its production process is more complicated, and there are many production processes. Now it is usually processed by multiple people individually according to the process requirements of each process. Production by enterprises Th...

AI Technical Summary

Problems solved by technology

The cable processing equipment realizes unmanned automatic processing. However, the control of the entire production line is complicated. When the production line fails, it is impossible to determine which station it is, and it is impossible to feedback and adjust the processing method of the specific process; Immersion tin processing, but the size of the riveted terminals at both ends of the wire is different, so the requirements for the immersion tin time are also different, which will cause the processing accuracy of the wire to decrease, and the size of the solder joints formed after welding is different. The final dimensional tolerance is large, and it is difficult to guarantee product quality; effective seamless connection cannot be realized for subsequent important processes such as welding, riveting, and dispensing, which is inconvenient to operate, inconvenient to switch between different processes, and inconvenient to replace different products. As a result, the cost of the product remains high; in addition, the unit price of the tin wire material used in the welding process is high, and tin slag and waste gas will be generated during the soldering process, which deteriorates the working environment

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