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A kind of nano-cellulose modified low molar ratio urea-formaldehyde resin adhesive and preparation method thereof

A nanocellulose, urea-formaldehyde resin glue technology, applied in the direction of adhesives, aldehyde/ketone condensation polymer adhesives, adhesive types, etc., can solve the problems of reduced bonding strength, poor water resistance, easy to mold, etc. Resin toughness and impact resistance, formaldehyde emission reduction, effect of low formaldehyde emission

Active Publication Date: 2020-11-06
BEIJING FORESTRY UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For example: 1) Although the use of a low molar ratio modified urea-formaldehyde resin adhesive can effectively reduce the formaldehyde emission of wood-based panel products, the bonding strength of the product decreases sharply, which cannot meet the requirements of use; and it can lead to prolonged curing time and reduced production efficiency; 2 ) Adding formaldehyde scavenger to the urea-formaldehyde resin adhesive for wood-based panels can effectively reduce the release of free formaldehyde from wood-based panels, but it often reduces the bonding strength of wood-based panels at the same time; at the same time, the price of general formaldehyde scavenger is often much higher than that of urea-formaldehyde resin. Adhesive, its addition increases product cost and reduces product competitiveness; 3) Post-treatment of wood-based panels, such as using ammonia vacuum method to prepare environmentally friendly wood-based panels, using formaldehyde absorbing agent to treat wood-based panels, not only makes artificial The board manufacturing process is complicated, and the production cost is significantly increased. In addition, the formaldehyde release will rebound to a certain extent in the long run; 4) The use of other environmentally friendly adhesives, such as isocyanate adhesives, leads to a substantial increase in the production cost of wood-based panels and difficult production processes. It is difficult for enterprises and users to accept it if it is enlarged; the glue strength of wood-based panels prepared by ordinary protein adhesives is low, the water resistance is poor, it is easy to mold, the sizing performance is poor, and the wood-based panels are easy to open.
In summary, although the above measures can effectively reduce the release of free formaldehyde from wood-based panels, they cannot completely solve the problem of formaldehyde release, or cannot be popularized due to reasons such as high production costs.

Method used

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  • A kind of nano-cellulose modified low molar ratio urea-formaldehyde resin adhesive and preparation method thereof
  • A kind of nano-cellulose modified low molar ratio urea-formaldehyde resin adhesive and preparation method thereof
  • A kind of nano-cellulose modified low molar ratio urea-formaldehyde resin adhesive and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] A nano-cellulose modified ultra-low molar ratio urea-formaldehyde resin adhesive, the raw material formula is shown in the following table 1:

[0022] Table 1 The molar ratio of formaldehyde to urea is 0.9 Raw material ratio of urea-formaldehyde resin:

[0023]

[0024] A preparation method of the above-mentioned nano-cellulose modified ultra-low molar ratio urea-formaldehyde resin adhesive, preparing materials according to the molar ratio of formaldehyde and urea as 0.9, and the reaction steps include:

[0025] 1) Put 730 parts by weight of formaldehyde into a three-necked bottle, add 284 parts by weight of the first batch of urea, adjust the pH value to 6.0, raise the temperature to 90°C within 30 minutes, keep the pH at 5.5-6.0, and add oxidation after 20 minutes of heat preservation 6.65 parts by weight of nanocellulose, incubated for 30 minutes;

[0026] 2) Control the pH value to 3.0, add 1.33 parts by weight of catalyst, control the temperature at 80°C until ...

Embodiment 2

[0031] A nano-cellulose modified ultra-low molar ratio urea-formaldehyde resin adhesive, the raw material formula is shown in the following table 2:

[0032] Table 2 Formaldehyde and urea molar ratio is 0.8 Raw material ratio of urea-formaldehyde resin:

[0033]

[0034] A preparation method of the above-mentioned nano-cellulose modified ultra-low molar ratio urea-formaldehyde resin adhesive, preparing materials according to the molar ratio of formaldehyde and urea as 0.9, and the reaction steps include:

[0035] 1) Put 649 parts by weight of formaldehyde into a three-necked bottle, add 253 parts by weight of the first batch of urea, adjust the pH to 6.0, raise the temperature to 90°C within 30 minutes, keep the pH at 5.5-6.0, and add oxidation after 20 minutes of heat preservation 7.98 parts by weight of nanocellulose, kept warm for 30 minutes;

[0036] 2) Control the pH value to 3.0, add 2.66 parts by weight of catalyst, control the temperature at 80°C until the viscosit...

experiment example

[0062] Add 1% ammonium chloride and 1% citric acid to the urea-formaldehyde resins of the above examples and comparative examples, respectively, and then add 30% flour to make three-layer plywood of 400×400mm.

[0063] Poplar veneer: dry to 10% moisture content; thickness 1.5mm;

[0064] The veneer adhesive used the product of Example 1-2 of the present invention and the product of Comparative Example 1-2.

[0065] Plywood is prepared according to the normal process as follows:

[0066] Glue sizing: double-sided sizing of the core board, the amount of glue applied is 300-320g / m 2 ;

[0067] Aging method and time: closed aging, 20-30 minutes;

[0068] Pre-compression pressure and time: pre-compression 40 minutes, pressure 0.9MPa;

[0069] Hot pressing pressure: 1.0MPa, hot pressing temperature is 120°C, hot pressing time is 70s / mm.

[0070] According to the test method of GB / T17657-1999 "Physical and Chemical Properties of Wood-Based Panels and Decorated Wood-based Panels"...

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Abstract

The invention discloses a nanometer cellulose modified low-toxic urea formaldehyde resin adhesive and a preparation method thereof. According to the invention, formaldehyde and urea with a low molar ratio are adopted as raw materials; N,N'-dimethylpyridine is used as a catalyst; a weak acid-strong acid-strong acid-weak acid-neutral twice polycondensation process is employed; oxidized nanofiber isadded in the process of synthesis to form a softness-hardness alternated structure with the nanofiber as hard segments and urea formaldehyde resin as soft segments; thus, 1) the crystallinity of resinis improved, and the crystalline region is uniformly dispersed; 2) the branching degree of resin molecules is improved, and the molecular weight of the resin is increased under same viscosity; and 3)toughness and impact resistance of the resin are improved; bonding strength is improved; and the formaldehyde release amount of a bonding product is reduced. The invention has the following advantages: a weak acid-strong acid-strong acid-weak acid-neutral synthetic process is adopted; the oxidized nanofiber is modified; the N,N'-dimethylpyridine is used as the catalyst; a basic flow approximatesto a common process; the process is simple; operation is convenient; and transformation of conventional equipment is not needed.

Description

technical field [0001] The invention relates to an adhesive, in particular to a low-toxic urea-formaldehyde resin adhesive used for preparing wood-based panels and a preparation method thereof, belonging to the field of adhesives. Background technique [0002] my country is short of precious wood resources, but there are abundant artificial forest resources. The wood-based panels prepared by using artificial forest fast-growing wood and agricultural and forestry processing residues through adhesives are the main raw materials for furniture floors and interior decoration in the living environment. In 2015, The total output of wood-based panels in my country is 310 million cubic meters, accounting for about 50% of the world's total output. Based on the average production of 9 cubic meters of wood-based panels per ton of adhesive, the consumption of wood adhesives in my country in 2015 was about 40 million tons (solid content 50%), of which urea-formaldehyde resin and its modifi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08G12/40
CPCC08G12/36C08G12/40C09J161/24C09J161/32C08L1/04
Inventor 高强李建章李晓娜罗晶
Owner BEIJING FORESTRY UNIVERSITY
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