Smelting method for improving quality of 20CrMnTi gear steel continuous casting molten steel

A smelting method and technology of gear steel, applied in the field of steelmaking, can solve the problems of large fluctuations in the control of molten steel titanium composition, difficult control of slag-forming carbon elements, and affecting the hardenability of gear steel, so as to shorten the smelting time and achieve a complete band structure. Qualified, the effect of improving the quality of molten steel and continuous casting slab

Inactive Publication Date: 2018-07-20
XINJIANG BAYI IRON & STEEL
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AI Technical Summary

Problems solved by technology

[0010] 2. Difficult to control chemical elements
Due to the low carbon content of the electric furnace and the peroxidation of the molten steel, it is difficult to produce slag in refining. The carbon element in the slag of the primary refining furnace is difficult to control. The actual refined product has high carbon, which directly affects the hardenability of the gear steel. The titanium composition of molten steel is controlled. large fluctuations
[0013] 3. Long smelting time
[0015] 4. High oxygen content in steel

Method used

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Examples

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Comparison scheme
Effect test

Embodiment 1

[0044] A smelting method for improving the quality of molten steel for continuous casting of 20CrMnTi gear steel comprises the following steps:

[0045] 1. The electric furnace must be equipped with more than 30% molten iron, and the carbon content of the electric furnace is required to be controlled at about 1.5%; the soil and other inclusions in the scrap steel are required to be as little as possible, and the amount of residual elements brought in is controlled by adding direct reduced iron and molten iron. , the total charge is controlled at around 85 tons / furnace.

[0046] 2. The amount of slag added to the electric furnace is 3500kg of lime. The key points of the electric furnace are: the electric furnace smelting must ensure the whole foam slag submerged arc operation to reduce the amount of nitrogen absorbed in the electric furnace process; the oxidation period ensures uniform and intense carbon and oxygen boiling to reduce the amount of nitrogen in the molten steel as ...

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Abstract

The invention discloses a smelting method for improving quality of 20CrMnTi gear steel continuous casting molten steel. The smelting method comprises the following steps that 1, 30% or above of molteniron is added into a LF refining electric furnace; 2, lime is added as a slag material, and it is guaranteed that in the whole smelting process of the electric furnace, foaming slag submerged arc operation is adopted; 3, the C content of the tapped molten steel is controlled to be greater than or equal to 0.05%, the P content of the tapped molten steel is controlled to be less than or equal to 0.010%, and the temperature is controlled to be higher than 1630 DEG C; 4, silicon and manganese alloy and medium carbon and chromium alloy are added to a steel ladle before tapping, and baking is conducted; 5, tapping side deoxidation is conducted; 6, the tapping time of a tapping hole of the electric furnace is controlled to be longer than 110 seconds; 7, after tapping is completed, argon gas blowing is quickly adjusted to soft blowing; and 8, the deoxidation rules are that aluminum residue balls and calcium carbide are added before tapping, and silicon-calcium-barium and aluminum-iron-steel are added after 20 tons of the molten steel is tapped, wherein the tapping time is 140+/-10 seconds. By means of the smelting method, the smelting process is optimized; chemical components, the aluminum content and deoxidation are strictly controlled, so that the smelting time of the refining furnace is shortened; quality of the molten steel and quality of a continuous casting blank are improved; and it is guaranteed that the continuous casting, purity, the grain size and the banded structure of the steel are all qualified.

Description

technical field [0001] The invention belongs to the technical field of steelmaking, in particular to a smelting method for improving the quality of molten steel for continuous casting of 20CrMnTi gear steel. Background technique [0002] Gear steel is generally low-carbon, low-alloy high-quality or high-grade high-quality structural steel, and its working conditions are: [0003] (1) When the gear steel is working, the entire tooth surface from the meshing point to the tooth root is subjected to pulsating bending stress, and the maximum bending stress is caused on the dangerous end surface of the tooth root, which can cause bending fatigue damage to the gear, and the damage form It's a broken tooth. [0004] (2) When the gear is working, the power is transmitted through contact. Under the repeated contact stress, contact fatigue damage will occur on the working tooth surface. The main damage forms are pitting and magnetization peeling. [0005] (3) When the gear steel is w...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21C5/52C21C7/06
CPCC21C5/52C21C7/0075C21C7/06Y02P10/20
Inventor 汤新彦孙利斌徐栋卜志胜秦军吾塔郭庆华吴军陈刚徐卫芳郭鹏李立民
Owner XINJIANG BAYI IRON & STEEL
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