Forming device and application of large-size ultra-thin powder metallurgy gradient material

A powder metallurgy and gradient material technology, applied in the field of powder metallurgy forming equipment, can solve the problems of high requirements for powder characteristics supporting equipment, large size of single layer thickness, limited number of powder stacking layers, etc., to ensure laying uniformity and improve bonding performance. , the effect of simple operation

Pending Publication Date: 2018-07-27
CENT SOUTH UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Relevant researchers at home and abroad use compression molding to prepare gradient materials, the number of powder accumulation layers is limited (the laboratory process can reach up to 10 layers, and industrial production is no more than 3 layers), the thickness of the single layer is relatively large (usually >1mm), Limited pressurization severely limits the size of the material (cross-sectional area 2 ); the thinnest thickness of the compacted sheet obtained by powder metallurgy sheet lamination is about 1mm, but the requirements for powder characteristics, powder preparation, powder forming and corresponding supporting equipment are relatively high
[0004] To sum up, the existing forming technologies and devices have various limitations. At present, there is no mature and stable integrated forming device to realize the gradient blank forming of large-scale ultra-thin samples, and the modern industrial technology The development puts higher and stricter requirements on the gradient distribution and size of gradient materials. Therefore, it is very important to design and develop a new large-size ultra-thin powder metallurgy gradient material forming device to broaden the application field of gradient materials.

Method used

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  • Forming device and application of large-size ultra-thin powder metallurgy gradient material
  • Forming device and application of large-size ultra-thin powder metallurgy gradient material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0054] The raw material powder used in this example is pure aluminum powder with a particle size distribution of 20-45 μm and 2A12 aluminum alloy powder with a particle size of 8-20 μm. The raw material powder is dried for 4 hours before forming. The bulk ratio of different powders.

[0055] step one

[0056] Coating release agent on mold upper pressure head 7, mold sleeve 9 and mold lower pressure head 10; assemble mold; after assembly; adjust the height of spiral height control instrument lifting platform 11 through screw knob 13, so that mold lower pressure head 10 The vertical distance from the upper surface of the mold case 9 to the horizontal plane where the top of the die sleeve 9 is located is d1; the d1=0.25mm;

[0057] step two

[0058] Lay the first metal powder (pure aluminum powder) in the container formed by the mold cover 9 and the mold lower head 10 until the first metal powder fills the entire container; then scrape off so that the upper edge of the filled f...

Embodiment 2

[0074]Powder pretreatment and component preparation; dry the aluminum matrix powder with a particle size of 8-15 μm and the spherical sodium chloride powder with a particle size distribution of 30-50 μm in an oven at 80° C. for 4 hours. According to aluminum alloy powder: porogen powder = X: (100-X) mode is equipped with different systems of composite raw material powder; 2A12 powder and water-soluble pore-forming agent powder according to different volume fraction ratio (the value of X is respectively 60, 70, 80, 90 and 100), respectively numbered A1-A5, and then mixed in a three-dimensional mixer for 3 hours at a speed of 20r / min, and then taken out and sealed in a vacuum environment for later use.

[0075] step one

[0076] Apply a release agent (zinc stearate+sodium alginate composite release agent (mass ratio 1:1)) to the mold upper pressure head 7, mold sleeve 9, and mold lower pressure head 10; assemble the mold; after assembly; Adjust the height of the spiral height c...

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Abstract

The invention belongs to the field of powder metallurgy forming equipment, and particularly relates to a forming device and application of a large-size ultra-thin powder metallurgy gradient material.The forming device of the large-size ultra-thin powder metallurgy gradient material comprises a pre-pressing forming system and a laminating powder laying forming system; and the laminating powder laying forming system is composed of a mold upper pressing head, a mold sleeve, a mold lower pressing head, a spiral height control instrument lifting table, a spiral height control instrument platform,a spiral rotary knob, a lifting screw rod and a height control instrument base. The laminating powder laying forming system of the forming device of the large-size ultra-thin powder metallurgy gradient material organically combines a spiral height measuring instrument and mold pressing forming, laminating powder laying with the descending height at the micron level is achieved, laying uniformity of each layer of power is guaranteed, and due to the fact that a mold can be replaced at any time, it can be achieved that sample forming blank bodies in different sizes are prepared. The forming device of the large-size ultra-thin powder metallurgy gradient material achieves integration of multi-layer powder laying, prefabricating forming and final forming in the powder metallurgy technology, thepressing forming performance is good, and thickness control of each layer is accurate.

Description

technical field [0001] The invention belongs to the field of powder metallurgy forming equipment, and in particular relates to a forming device and application of a large-size ultra-thin powder metallurgy gradient material. Background technique [0002] Modern high-tech competition relies heavily on the development of material science. The level of understanding, mastery and application of materials, especially high-performance materials, directly reflects the country's scientific and technological level and economic strength, and is also a symbol of a country's comprehensive national strength and the speed of civilization progress. Therefore, the development and research of new materials is the forerunner of the development of materials science. Gradient materials are one of the most promising new materials in the 21st century, and have aroused widespread interest and attention from all over the world as soon as they appeared. According to different gradient properties, f...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F3/03B22F7/02
CPCB22F3/003B22F3/004B22F3/03B22F7/02
Inventor 马运柱刘超刘文胜刘阳杨玉玲伍镭王涛
Owner CENT SOUTH UNIV
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