Forming device and application of large-size ultra-thin powder metallurgy gradient material
A powder metallurgy and gradient material technology, applied in the field of powder metallurgy forming equipment, can solve the problems of high requirements for powder characteristics supporting equipment, large size of single layer thickness, limited number of powder stacking layers, etc., to ensure laying uniformity and improve bonding performance. , the effect of simple operation
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Embodiment 1
[0054] The raw material powder used in this example is pure aluminum powder with a particle size distribution of 20-45 μm and 2A12 aluminum alloy powder with a particle size of 8-20 μm. The raw material powder is dried for 4 hours before forming. The bulk ratio of different powders.
[0055] step one
[0056] Coating release agent on mold upper pressure head 7, mold sleeve 9 and mold lower pressure head 10; assemble mold; after assembly; adjust the height of spiral height control instrument lifting platform 11 through screw knob 13, so that mold lower pressure head 10 The vertical distance from the upper surface of the mold case 9 to the horizontal plane where the top of the die sleeve 9 is located is d1; the d1=0.25mm;
[0057] step two
[0058] Lay the first metal powder (pure aluminum powder) in the container formed by the mold cover 9 and the mold lower head 10 until the first metal powder fills the entire container; then scrape off so that the upper edge of the filled f...
Embodiment 2
[0074]Powder pretreatment and component preparation; dry the aluminum matrix powder with a particle size of 8-15 μm and the spherical sodium chloride powder with a particle size distribution of 30-50 μm in an oven at 80° C. for 4 hours. According to aluminum alloy powder: porogen powder = X: (100-X) mode is equipped with different systems of composite raw material powder; 2A12 powder and water-soluble pore-forming agent powder according to different volume fraction ratio (the value of X is respectively 60, 70, 80, 90 and 100), respectively numbered A1-A5, and then mixed in a three-dimensional mixer for 3 hours at a speed of 20r / min, and then taken out and sealed in a vacuum environment for later use.
[0075] step one
[0076] Apply a release agent (zinc stearate+sodium alginate composite release agent (mass ratio 1:1)) to the mold upper pressure head 7, mold sleeve 9, and mold lower pressure head 10; assemble the mold; after assembly; Adjust the height of the spiral height c...
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