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Micro-tooth arrangement design method for suppressing edge damage of multi-blade micro-tooth milling cutter

A design method and cutting edge technology, applied in the direction of milling cutters, milling machine equipment, manufacturing tools, etc., can solve the problems of reducing processing quality and tool life, and easy damage of micro-tooth edges, so as to reduce weak edge damage and reduce tool chatter , the effect of excellent cutting performance

Active Publication Date: 2019-04-16
DALIAN UNIV OF TECH
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, the micro-tooth milling cutter design of the above-mentioned invention patent does not consider the influence of the micro-tooth arrangement on the edge damage of the cutting edge. If the micro-tooth arrangement is unreasonable, the micro-tooth edge will be easily damaged, thereby reducing the processing quality and tool life.

Method used

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  • Micro-tooth arrangement design method for suppressing edge damage of multi-blade micro-tooth milling cutter
  • Micro-tooth arrangement design method for suppressing edge damage of multi-blade micro-tooth milling cutter
  • Micro-tooth arrangement design method for suppressing edge damage of multi-blade micro-tooth milling cutter

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Embodiment Construction

[0022] The specific implementation manners of the present invention will be described in detail below in conjunction with the drawings and technical solutions.

[0023] In this embodiment, a milling cutter multi-blade arrangement design method to prevent damage to the edge of the cutting edge during composite material processing, such as figure 1 As shown, when designing the milling cutter, consider reducing the burr damage and reduce the axial component force, and determine the basic geometric parameters of the cutter as follows: the helix angle θ of the right-handed spiral groove = 15°, the length A of the micro-tooth 3 = 1.3mm, the length of the spiral groove Width B=0.8mm, number of milling cutter blades Z 1 =12, the diameter of the milling cutter D=10mm, respectively select the tangential length of the chip splitter d 1 = 2 mm, d 2 =2.3mm, determine the interdental width c of the micro-tooth, the helix angle β of the left-handed chip splitter, the tangential length of t...

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Abstract

The invention belongs to the technical field of difficult-to-machine material machining and provides a multi-edge micro-tooth milling cutter cutting edge damage inhibiting micro-tooth arrangement anddesign method. The method comprises axially splitting and expanding a three-dimensional milling cutter to form a two-dimensional milling cutter micro-tooth layout with a tangential-axial coordinate system, and then determining the structural parameters of the milling cutter to determine a design method that the upper end lower edges of micro-teeth are arranged in an overlapped mode; the edge overlapped mode of the micro-teeth can effectively reduce the cutting thickness of sharp corners and ensure excellent cutting performance of the micro-teeth under a long cutting stroke, and meanwhile, canensure relative uniformity of the cutting thickness of the micro-teeth, reduce tool vibration during high-speed milling of carbon fiber composite materials and accordingly avoid chipping at weak sharpcorners. Besides, based on the three-dimensional modelling software of SolidWorks, the accuracy of the multi-edge micro-tooth milling cutter cutting edge damage inhibiting micro-tooth arrangement anddesign method can be validated, and high-speed, stable and effective machining of the carbon fiber composite materials under high cutting capacity can be achieved.

Description

technical field [0001] The invention belongs to the technical field of cutting processing of difficult-to-machine materials, and relates to a micro-tooth arrangement design method for suppressing damage to the cutting edge edge of a multi-blade micro-tooth milling cutter. The cutting thickness can effectively solve the problem of edge damage of the cutting edge. Background technique [0002] Compared with other metal materials, carbon fiber reinforced resin matrix composites (CFRP) have performance advantages such as high specific strength, fatigue resistance, corrosion resistance and strong bearing capacity. And the preferred material for weight reduction and efficiency enhancement. For carbon fiber composite components used in aerospace equipment, after laying and curing, secondary processing is required to meet the assembly size requirements, and milling has become one of the main processing methods. However, carbon fiber composite materials are typical difficult-to-mac...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23C5/10
CPCB23C5/1081
Inventor 贾振元王泽刚王福吉成德赵猛毕广健张博宇
Owner DALIAN UNIV OF TECH
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