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Method for preparing steel-aluminum composite plate by using electromagnetic induction heating and rolling process

An electromagnetic induction heating and induction heating technology, which is applied in metal processing equipment, manufacturing tools, metal rolling, etc., can solve the problems affecting the reprocessing performance of steel-aluminum composite panels, low bonding strength of composite panels, and difficulty in cold rolling and lamination. Achieve the effect of reducing the critical composite deformation rate, deformation coordination, and high speed

Active Publication Date: 2019-06-07
YANSHAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the composite process of cold rolling, the effective combination of steel and aluminum requires a reduction rate of more than 50% in the first pass. Such a huge single deformation often exceeds the bearing capacity of ordinary rolling mills. The wider the plate, the thinner the thickness , the greater the rolling load, the more difficult it is to combine cold rolling
Steel-aluminum hot rolling is generally carried out at 400°C-550°C, but the deformation of steel is very small, basically no change relative to the deformation of aluminum, and the bonding strength of the obtained composite plate is low
Regardless of whether the steel-aluminum composite plate is prepared under the cold rolling process or the hot rolling process, since the melting point of the aluminum material is lower than the recrystallization temperature of the steel material, the work hardening produced by the steel material in the large deformation rolling process is difficult to eliminate through later annealing , which directly affects the reprocessing performance of the steel-aluminum composite panel

Method used

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  • Method for preparing steel-aluminum composite plate by using electromagnetic induction heating and rolling process
  • Method for preparing steel-aluminum composite plate by using electromagnetic induction heating and rolling process
  • Method for preparing steel-aluminum composite plate by using electromagnetic induction heating and rolling process

Examples

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Effect test

Embodiment 1

[0043] (1) Take Q235 steel plate and 6061 aluminum alloy plate with the same length, width, and thickness of 120mm, 60mm, and 2mm respectively. The steel plate is annealed at 800°C for 2 hours and then air-cooled. The aluminum alloy plate is annealed at 530°C for 2 hours and then air-cooled. , and then use a grinder equipped with No. 180 diamond sandpaper to clean the oxide layer and grease and other impurities on the composite surface of the steel plate and aluminum plate, and repeatedly clean it in an ultrasonic cleaning instrument equipped with acetone and alcohol, and finally dry it The machine is immediately dry and ready for use;

[0044] (2) After aligning and superimposing the above-mentioned steel plates and aluminum plates, place 1mm spacers around the plates to leave a 1mm gap between the plates, and then use aluminum rivets to rivet the plates to fix the four corners;

[0045] (3) Put the assembled symmetrical slab into the induction heating furnace, and pass the i...

Embodiment 2

[0051] (1) Take Q235 steel plates with length, width, and thickness of 120mm, 60mm, and 3mm respectively, and 6061 aluminum alloy plates with 120mm, 60mm, and 1mm respectively. Anneal the steel plates at 800°C for 2 hours and then air-cool them. Anneal for 2 hours and then air-cool, then use a grinding machine equipped with No. 180 diamond sandpaper to clean the oxide layer and grease and other impurities on the surface of the steel plate and aluminum plate to be combined, and clean it repeatedly in an ultrasonic cleaning instrument equipped with acetone and alcohol. Finally, use the dryer to dry immediately for later use;

[0052] (2) After aligning and stacking the above-mentioned steel plates and aluminum plates, place 1.5mm gaskets around the plates to leave a 1.5mm gap between the plates, and then use aluminum rivets to rivet the plates to fix the four corners;

[0053] (3) Put the assembled symmetrical slab into the induction heating furnace, and pass the inert gas into ...

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Abstract

The invention discloses a method for preparing a steel-aluminum composite board through an electromagnetic induction heating and rolling process. The method for preparing the steel-aluminum compositeboard through the electromagnetic induction heating and rolling process comprises the steps of S1, surface pre-treatment of a board; S2, blank assembling and fixing, specifically, after a steel plateand an aluminum plate are stacked, a gasket is placed between the steel plate and the aluminum plate to reserve a gap, and the steel plate and the aluminum plate are fixed with rivets; S3, induction heating of an assembled blank, specifically, the temperature of the steel plate can be rapidly increased to 750-1000 DEG C under the effect of vortex heating of a ferromagnetic material, the temperature of the aluminum plate is increased to 100-300 DEG C, and thus, a temperature difference over 500 DEG C is generated between the steel plate and the aluminum plate; S4, rolling, specifically, the heated blank is conveyed into a rolling machine; and S5, annealing and straightening. According to the method for preparing the steel-aluminum composite board through an electromagnetic induction heatingand rolling process, the requirement for the capacity of the rolling machine is greatly lowered, the deformation rate of a steel-aluminum rolling composite critical surface is greatly decreased, andcooperative deformation of steel and aluminum is achieved; and the obtained steel-aluminum composite board has good bending resistance and high bonding performance, the work hardening of the steel-aluminum composite board is greatly reduced, and the subsequent machinability is improved.

Description

technical field [0001] The invention belongs to the technical field of metal layered composite board preparation, and in particular relates to a method for preparing a high-performance steel-aluminum composite board by heating and rolling using electromagnetic induction technology. Background technique [0002] With the rapid development of science and technology and modern industry, it is difficult for a single component material to meet the increasing requirements for the comprehensive performance of materials. New composite materials that integrate the physical and chemical properties of different materials have emerged as the times require. As a new type of composite material, the metal layered composite material is a metal composite plate prepared by metallurgical combination of two or more metals with different properties through various composite technologies, which can obtain advantages that a single metal does not have Mechanical, physical and chemical properties. ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21B1/38B21B3/00B21B45/00C21D1/26C22F1/04
CPCB21B1/38B21B3/00B21B45/004B21B2001/386B21B2003/001B21B2003/005C21D1/26C22F1/04
Inventor 肖宏祁梓宸余超许朋朋赵云鹏吴宗河
Owner YANSHAN UNIV
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