Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Pure cotton warp yarn foam printing and weaving method

A foam and pure cotton technology, applied in dyeing, textiles and papermaking, etc., can solve the problems of large energy consumption, large water consumption, energy conservation and environmental protection, etc., and achieve the effects of reducing the difficulty of wastewater treatment, saving water consumption and reducing costs

Active Publication Date: 2018-08-24
NANTONG UNIVERSITY
View PDF4 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The production of conventional printed textiles requires desizing and printing after sizing and weaving. It requires multiple processing procedures, which not only consumes high energy, but also requires a lot of washing.
Moreover, the conventional pigment printing process consumes a lot of water in the preparation of color paste, and consumes a lot of energy in the drying process because of the high water content in the printing part, which is not good for energy saving and environmental protection.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

specific Embodiment 1

[0017] A foam printing and weaving method for pure cotton warp yarns. In the printing and weaving process route, no sizing process has been performed. The specific printing and weaving process route is as follows: pure cotton raw yarn preparation→shaft warping→spinning→foam paint printing→ Weaving → gray cloth shaping → finished product; wherein, the foam paint printing process is: foam generator → foam paint color paste preparation → foam paint spraying → color fixing;

[0018] Described foam paint color paste is prepared as follows:

[0019] The prescription components of the color paste are as follows in parts by weight: 1 part of water softener, 5 parts of foaming agent, 0.5 part of foam stabilizer, 20 parts of coating, 20 parts of polyacrylate adhesive, and 2 parts of crosslinking agent;

[0020] The foaming agent is one or both of tea saponin, alkyl glucamide, sodium lauryl silicate soap, sodium dodecylbenzenesulfonate and sodium lauryl sulfate;

[0021] The foam stabil...

specific Embodiment 2

[0024] A foam printing and weaving method for pure cotton warp yarns. In the printing and weaving process route, no sizing process has been performed. The specific printing and weaving process route is as follows: pure cotton raw yarn preparation→shaft warping→spinning→foam paint printing→ Weaving → gray cloth shaping → finished product; wherein, the foam paint printing process is: foam generator → foam paint color paste preparation → foam paint spraying → color fixing;

[0025] Described foam paint color paste is prepared as follows:

[0026] The prescription components of the color paste are as follows in parts by weight: 2 parts of water softener, 20 parts of foaming agent, 2 parts of foam stabilizer, 50 parts of coating, 50 parts of polyacrylate adhesive, and 5 parts of crosslinking agent;

[0027] The foaming agent is one or both of tea saponin, alkyl glucamide, sodium lauryl silicate soap, sodium dodecylbenzenesulfonate and sodium lauryl sulfate;

[0028] The foam stabi...

specific Embodiment 3

[0031] A foam printing and weaving method for pure cotton warp yarns. In the printing and weaving process route, no sizing process has been performed. The specific printing and weaving process route is as follows: pure cotton raw yarn preparation→shaft warping→spinning→foam paint printing→ Weaving → gray cloth shaping → finished product; wherein, the foam paint printing process is: foam generator → foam paint color paste preparation → foam paint spraying → color fixing;

[0032] Described foam paint color paste is prepared as follows:

[0033] The prescription components of the color paste are as follows in parts by weight: 1.6 parts of water softener, 13 parts of foaming agent, 1 part of foam stabilizer, 30 parts of coating, 30 parts of polyacrylate binder, and 3 parts of crosslinking agent;

[0034] The foaming agent is one or both of tea saponin, alkyl glucamide, sodium lauryl silicate soap, sodium dodecylbenzenesulfonate and sodium lauryl sulfate;

[0035] The foam stabil...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a pure cotton warp yarn foam printing and weaving method. The printing and weaving method contains no sizing process, and concretely comprises the following steps: pure cottonraw yarn preparation, beam warping, beaming, foam coating printing, weaving, and grey cloth shaping for obtaining a finished product, wherein the foam coating printing process comprises: foam generation using a foam generator, foam coating color paste preparation, foam coating spraying and color fixing. A printing and weaving technology for sizing-free weaving after foam printing of warp yarns isused to directly perform large-area blotch printing on sheet-like warp yarns unwound from a plurality of warp shafts on the shaft bracket of a warp sizing machine, and a weave beam is produced after color fixing without sizing. The weave beam and weft yarns are woven on a loom to form a fabric, so the water washing process after desizing is omitted, the water consumption is saved, and the wastewater treatment difficulty is reduced, so the method is clean production technology. The method has the advantages of flow shortening, energy consumption reduction and cost reduction.

Description

technical field [0001] The invention belongs to the field of textile weaving and printing processing, and in particular relates to a pure cotton warp yarn foam printing and weaving method. Background technique [0002] With the deteriorating global environment, green environmental protection and clean production are the long-term development of the country and the direction of industrialization that people expect. The production of conventional printed textiles requires desizing and printing after sizing and weaving. It requires multiple processing procedures, which not only consumes high energy, but also requires a lot of washing. Moreover, the conventional pigment printing process needs to consume a lot of water in the preparation of color paste, and also consumes a lot of energy in the drying process because of the high water content in the printing part, which is not good for energy saving and environmental protection. [0003] The invention proposes a foam printing and...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): D06P3/60D06P1/46D06P1/50D06P1/52D06P1/62D06P1/649D06P1/651D06P1/653D06P1/66
CPCD06P1/46D06P1/50D06P1/525D06P1/5292D06P1/625D06P1/627D06P1/6495D06P1/65118D06P1/6533D06P1/66D06P3/60
Inventor 瞿建刚张小丽高强王文元张永辉高卫东朱博
Owner NANTONG UNIVERSITY
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products