Laser welding multifunctional negative pressure gas protection device and method

A gas shielding device and laser welding technology, applied in laser welding equipment, welding equipment, metal processing equipment, etc., can solve the problems of unstable welding process, uneven forming, burn-through, etc., and achieve the effect of improving surface quality

Pending Publication Date: 2018-09-28
HARBIN WELDING INST LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Because for laser welding of different plate thicknesses, there are generally large differences in the gas protection methods at the front of the weld. For example, when welding 3~8mm medium and thick plates, due to the large energy output, large weld width, and slow cooling speed , generally adopt the dragging hood gas shielding form with a large protection range and uniform air flow, but when welding thin plates below 2mm, due to the large shielding gas flow in the dragging hood gas shielding form, the cooling speed of the melting zone is too fast and the fluidity becomes poor , it is easy to cause burn-through or uneven welding leakage during the welding process, so only straight-tube gas shielding can be used; in addition, when the thickness of the weldment is more than 8mm, high-power or even 10,000-watt-level ultra-high-power laser welding is used. Due to the excessive thermal energy conversion effect and the strong interference of plasma plume and metal vapor, the welding process is extremely unstable, and welding problems such as porosity, uneven forming, and serious loss of penetration depth are easily to be solved.

Method used

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  • Laser welding multifunctional negative pressure gas protection device and method
  • Laser welding multifunctional negative pressure gas protection device and method

Examples

Experimental program
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Effect test

Embodiment 1

[0028] A laser welding multifunctional negative pressure gas protection device, which consists of: a negative pressure enclosure 1, an isolation shunt cabin 2 is installed in the negative pressure enclosure, and a tail trailing cover is installed on the rear side of the isolation shunt cabin 3. Two intake pipes 4 are respectively installed above the tail trailing hood, a direct protection channel intake pipe 15 is installed on one side of the negative pressure enclosure, and the isolated flow compartment is a square columnar solid structure. , And form an angle of 20°~50° with the vertical direction, the upper part of the isolation split cabin has a compressed air injection chamber 8, a gradual transition structure 9, and a straight-shaped air outlet 10, and a direct gas protection channel below 11 and communicates with the air inlet 12 of the shunt cabin, and the air inlet 12 of the shunt cabin communicates with the air inlet pipe 15 of the direct protection passage.

Embodiment 2

[0030] According to the laser welding multifunctional negative pressure gas protection device according to embodiment 1, the negative pressure enclosure includes a front wall 13, and two side wall 14 are fixed on the inner side of the front wall. The side body of the trailing hood is fixed on the inner side of the enclosure, and the bottom end of the negative pressure enclosure is close to the surface of the welding test panel.

Embodiment 3

[0032] According to the laser welding multifunctional negative pressure gas protection device according to embodiment 1, the tail trailing hood includes a trailing hood shell 5, and the trailing hood shell is a rectangular hollow shell structure, and porous fiber filters are arranged in sequence. Net 6, fine copper net 7, two of the air intake pipes are evenly distributed on the top of the trailing hood shell, and their bottom ends pass through the top wall of the trailing hood shell and extend into the trailing hood shell; on the tail trailing hood shell The plane is rigidly connected with the welding torch body, which can make the welding torch and the protection device form an integrated structure.

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Abstract

The invention discloses a laser welding multifunctional negative pressure gas protection device and method. During small-batch multi-variety laser welding, the problems that production efficiency is seriously affected since tools are repeatedly replaced, air holes are likely to be produced, forming is not uniform, and fusion depth loss is serious in the welding process are prominent. The device comprises a negative pressure fence (1), an isolation separation bin (2) is installed in the negative pressure fence, the rear side of the isolation separation bin is provided with a tail drag cover (3), two air inlet pipes (4) are installed above the tail drag cover, one side of the negative pressure fence is provided with a direct protection channel air inlet pipe (15), the isolation separation bin is of a square cylindrical solid structure in the appearance and forms an angle of 20-50 degrees with the vertical direction, a compressed air injection air chamber (8), a gradual transition structure (9) and a straight air outlet (10) are sequentially arranged above the interior of the isolation separation bin, and a direct conveying type gas protection channel (11) is arranged below the interior of the isolation separation bin and communicates with a separation bin air inlet hole (12). The device is used for laser welding multifunctional negative pressure gas protection.

Description

Technical field: [0001] The invention relates to the technical field of welding equipment, in particular to a laser welding multifunctional negative pressure gas protection device and a protection method. Background technique: [0002] At present, when small-batch multi-variety laser welding production is carried out in the industry, a prominent problem is that the production efficiency is seriously affected by repeated tooling changes. The welding process is extremely unstable, and it is prone to porosity, uneven forming, and serious loss of penetration. When laser welding titanium alloy, aluminum alloy, stainless steel, carbon steel, high-strength steel and other materials, in order to avoid the performance degradation of the weld due to high temperature oxidation, it is necessary to take certain protective measures. At present, it is most common to apply the front gas protection of the weld. , Effective protection methods; [0003] Because when welding different plate thickness...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K26/12B23K26/70
CPCB23K26/123B23K26/127B23K26/702
Inventor 黄瑞生孙谦周军刘孔丰李小宇
Owner HARBIN WELDING INST LTD
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