Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Novel continuous film coating production line based on public rotation loading tray

A coating production line and public rotation technology, which is applied in the field of new continuous coating production lines based on public rotation loading trays, can solve problems such as differences in operation methods and production processes, coating control and production cost increases, and high environmental requirements in coating workshops. Fully automated production, improved yield, good stability

Active Publication Date: 2018-10-19
WUHAN JIUYI INTELLIGENT TECH CO LTD
View PDF13 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1. First of all, the production capacity of the monomer coating machine is limited. Taking simple decorative coating as an example, the loading and unloading time of the monomer coating machine is 30-60 minutes, the coating time is 90-180 minutes, and the time for the whole batch of goods is 120 minutes. -240 minutes, the daily production capacity can only reach 6-10 furnaces, which is very limited;
[0004] 2. Secondly, the coating process of the monomer coating machine is very independent. Due to the different manufacturing process and debugging methods of the commissioning personnel, the coating process of each equipment is different; therefore, to complete products with the same performance, The operation method and production process of each equipment are very different, which also causes the control of coating and the increase of production cost;
[0005] 3. Moreover, since the production of each furnace of the monomer coating machine needs to be independently entered and exited from the coating vacuum chamber, the coating vacuum chamber is exposed to the atmosphere and dust environment, resulting in high environmental requirements for the coating workshop ; Especially for relatively high-end decorative coatings and optical coatings, it needs to be carried out in a class 100 dust-free environment at the loading and unloading position
[0006] 4. In addition, the pretreatment of the substrate in vacuum is very important, but it takes a very valuable takt time to complete it on a single coating machine, which cannot form the advantage of mass production
The manual loading mode of the monomer coating machine cannot avoid the re-contamination of the substrate by human operation, and cannot avoid the uncontrollable quality caused by human operation differences

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Novel continuous film coating production line based on public rotation loading tray
  • Novel continuous film coating production line based on public rotation loading tray
  • Novel continuous film coating production line based on public rotation loading tray

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0029] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

[0030] see Figure 1-Figure 9 , the present invention provides following technical scheme:

[0031]A new type of continuous coating production line based on a revolving loading tray, including a revolving tray (1), a feeding module (2), a vacuum isolation valve module (3), a film feeding vacuum process module (4), and a coating vacuum process module ( 5), the film discharge vacuum process module (6), the discharge module (7); the male self-rotating tray (1) i...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a novel continuous film coating production line based on a public rotation loading tray. The novel continuous film coating production line comprises the public rotation tray, afeeding module, vacuum isolation valve modules, a substrate feeding vacuum process module, a film coating vacuum process module, a substrate discharge vacuum process module and a discharge module. One end of the substrate feeding vacuum process module is provided with one vacuum isolation valve module, the other end of the substrate feeding vacuum process module is isolated from one end of the film coating vacuum process module through another vacuum isolation valve module, and the other end of the film coating vacuum process module is isolated from one end of the substrate discharge vacuum process module through another vacuum isolation valve module, and the other end of the substrate discharge vacuum process module is provided with last vacuum isolation valve module. The independent substrate feeding and discharge cavity design is adopted, vacuum isolation is carried out through the independent vacuum isolation valve modules, a conveying system adopts a guide wheel and a guide rod for friction conveying, and stability is good; and film coating full-automatic production is achieved, the participation status of personnel is reduced, and the product yield is improved.

Description

technical field [0001] The invention relates to the technical field of novel continuous coating technology based on a public self-rotating loading tray, in particular to a novel continuous coating production line based on a public self-rotating loading tray. Background technique [0002] Decorative coatings, tool coatings and optical coatings are widely used in daily consumer fields, such as home appliances, bathroom, hardware, watches, tableware, mobile phones, smart homes and automotive displays, especially multi-arc ion coatings and magnetron sputtering coatings. Coatings, tool coatings and optical color coatings have been widely used in these fields. In particular, the promotion of major domestic manufacturers such as Shenzhen Vindali, Bourne Optics, Truly Semiconductor, Lens Technology and OFILM Optical in the mobile phone field has further promoted the rapid development of these industries. At the same time, decorative coatings, tool coatings and optical color coating...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C23C14/56C23C14/50C23C14/35
CPCC23C14/35C23C14/505C23C14/56
Inventor 朱选敏郭爱云
Owner WUHAN JIUYI INTELLIGENT TECH CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products