Thermal insulation integral plate, manufacturing process, mold and light aggregate layer for pouring
A production process and integrated panel technology, applied in the field of architectural decoration, can solve serious environmental problems, low efficiency, serious problems, etc., and achieve the effect of reducing labor intensity, simple production process, and light weight
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Embodiment 1
[0044] Example 1 Thermal insulation integrated board
[0045] The structure of this embodiment is as follows figure 1 Or as shown in 2, it is a sandwich structure, that is, this embodiment is a three-layer structure, including the first fireproof and moisture-resistant layer 1 arranged in sequence along the building wall from inside to outside, a light aggregate layer 2 with heat preservation effect, and a second fireproof layer. Moisture resistant layer 3.
[0046] Wherein, the first fireproof and moisture-resistant layer 1 and the second fireproof and moisture-resistant layer 2 of this embodiment all adopt the calcium silicate board in the prior art. The light aggregate layer 2 is composed of light aggregate and water, wherein the light aggregate includes cement, sand, rubber powder, cellulose, and polyurethane particles. The above-mentioned cement: sand: rubber powder: cellulose: polyurethane The weight ratio of particles is 45-55:0.5-1.5:1-3:0.15-0.35:10-12, and the volu...
Embodiment 2
[0050] Example 2 The production mold of the thermal insulation integrated board
[0051] This embodiment is used to make the thermal insulation integrated board described in Implementation 1, and the specific structure is as follows image 3 , Figure 4 As shown, it includes a strip-shaped female mold 6 and a male mold 7 that match in shape and size. Figure 5 , Figure 7 As shown, there is a depression 8 along its length direction, and the depression 8 corresponds to the male tenon 4 of the thermal insulation integrated board; similarly, the male mold 7 is as Figure 5 , Figure 6 As shown, there are protrusions 9 along its length direction, and the protrusions 9 correspond to the tenons 5 that produce the integrated thermal insulation board.
[0052] On the opposite side of the female mold 6 and the male mold 7 are respectively provided with two draw-in grooves 10 extending along the length direction of the female mold 6 or the male mold 7, and the two draw-in grooves 10...
Embodiment 3
[0056] Example 3 Manufacturing process of thermal insulation integrated board
[0057] This embodiment is to use the mold described in embodiment 2 to complete the production of the thermal insulation integrated board described in implementation 1, including the following steps in sequence:
[0058] A. Polyurethane screening: Screen the recovered waste polyurethane particles with a sieve to remove impurities while retaining polyurethane particles with a particle size of less than 1cm.
[0059] 1. Erecting the mold: erect the mold frame on a horizontal plane, and place fire-resistant and moisture-resistant layers firmly on the front and rear sides of the mold. Placed in the present embodiment are two calcium silicate boards.
[0060] 2. Filling with light aggregate: Brush release agent on the two opposite sides of the female mold 6 and the male mold 7 and the bottom of the mold respectively, and then complete the pouring of the light aggregate within 20 minutes at room tempera...
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Abstract
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