Method for producing virgin walnut oil by utilizing juglans sigillata

A walnut oil and walnut technology, applied in the field of food processing, can solve the problems of low harvest enthusiasm, poor market competitiveness, poor oil quality, etc., and achieve the effects of good separation continuity, improved drying efficiency and wide application range.

Active Publication Date: 2018-11-23
贵州省核桃研究所
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In recent years, wild iron walnuts have been pressed in Yunnan to obtain walnut oil. However, iron walnut shells are hard, difficult to break, and the separation effect of the shell and kernel is not good. Alkali refining, decolorization and other processes for refining will greatly damage the flavor of walnut oil and the vitamins and physiologically active substances in it
[0004] Cotton walnut is different from iron walnut. The core shell is thinner than iron walnut. It is processed according to the existing iron walnut shell kernel separation technology and pressing and refining process. After the shell kernel is crushed, the mixture is serious, and the separation effect is not good. Large loss, poor oil quality
Cotton walnuts are sold at a low price alone, and the market competitiveness is poor, resulting in low enthusiasm for harvesting by the local people
Because the appearance of cotton walnuts is not much different from that of ordinary soaked walnuts, very few local people harvested cotton walnuts and mixed them with soaked walnuts for sale, which seriously affected the quality reputation of local walnuts.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] Embodiment 1 of the present invention: utilize the method for producing virgin walnut oil with cotton walnut, comprises the steps:

[0019] Step (1), select the quilted walnuts that were born in the current year, randomly select 30 fruits, and measure the fruit characteristics of this batch of quilted walnuts. Among them, the single fruit weighs 11.86g, the average value of the three diameters is 34.42mm, the shell thickness is 1.52mm, and the kernel rate is 41.21. %, the walnut kernel oil content is 63.59%. Remove moldy, rotten and diseased fruits, soak the selected quilted walnuts for 30 minutes, and then use a spray brush cleaning machine to wash them for 10 minutes;

[0020] Step (2): Transfer the cleaned cotton-walnuts to a hot air drying box, spread out in a single layer, dry at 55°C for 30 minutes in the first stage, then stop heating, continue to ventilate for 10 minutes, and dry at 43°C for 5 hours in the second stage , the measured walnut kernel moisture cont...

Embodiment 2

[0026] Embodiment 2 of the present invention: utilize the method for producing virgin walnut oil with cotton walnut, comprises the steps:

[0027] Step (1), select the quilted walnuts that were born in the current year, randomly select 30 fruits, and measure the fruit characteristics of this batch of quilted walnuts. Among them, the single fruit weighs 9.56g, the average value of three diameters is 32.94mm, the shell thickness is 1.47mm, and the kernel yield is 39.26mm. %, the oil content of walnut kernel is 70.09%. Remove moldy, rotten and diseased fruits, soak the selected quilted walnuts for 20 minutes, and then wash them with a spray brush cleaning machine for 10 minutes;

[0028] Step (2), transfer the cleaned cotton-walnuts to a hot air drying box, spread them out in a single layer, dry at 60°C for 10 minutes in the first stage, then stop heating, continue to ventilate for 20 minutes, and dry at 40°C for 6 hours in the second stage , after the walnuts were dried, the wa...

Embodiment 3

[0034] Embodiment 3 of the present invention: utilize the method for producing virgin walnut oil with cotton walnut, comprises the steps:

[0035] Step (1), select the quilted walnuts that were born in the current year, randomly select 30 fruits, and measure the fruit characteristics of this batch of quilted walnuts. Among them, the single fruit weighs 11.17g, the average value of the three diameters is 33.32mm, the shell thickness is 1.21mm, and the kernel yield is 46.81. %, the walnut kernel oil content is 62.15%. Remove moldy, rotten and diseased fruits, soak the selected quilted walnuts for 10 minutes, and then wash them with a spray brush cleaning machine for 10 minutes;

[0036] Step (2): Transfer the cleaned cotton-wool walnuts to a hot air drying box, spread out in a single layer, dry at 58°C for 20 minutes in the first stage, then stop heating, continue to ventilate for 10 minutes, and dry at 42°C for 6 hours in the second stage , after the walnuts were dried, the wa...

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Abstract

The invention discloses a method for producing virgin walnut oil by utilizing juglans sigillata. The method comprises the following steps: removing rotten fruits and diseased fruits of the juglans sigillata; after immersing with clean water, washing through a spraying type brush roller washing machine; drying walnuts through hot air at low temperature by adopting a gradient interval manner; separating shells and kernels by applying a rice polishing mill; separating to obtain kernel powder with a few of walnut kernels; covering the walnut kernel powder with oil cloth and conveying into a hydraulic oil press for pressing; then conveying meal into a spiral oil press and further pressing to obtain light yellow walnut oil; carrying out secondary filtering through a self-heating type plate-and-frame filtering machine, so as to obtain high-quality walnut oil. The method disclosed by the invention has the advantages of low production equipment cost, high efficiency and strong applicability; the oil residual rate of the meal is lower than 5 percent and the prepared walnut oil has a light yellow color and a rich walnut aroma; the acid value of the walnut oil is less than 0.8mg / g, and the content of copper, iron, arsenic, lead, aflatoxin B1, benzo(a) pyrene and the like is in a range required by national standards, so that the method is applicable to industrial production.

Description

technical field [0001] The invention relates to the technical field of food processing, in particular to a method for producing virgin walnut oil by using interleaved walnuts. Background technique [0002] The type of sandwich walnut (also known as sandwich walnut or double clip walnut), mostly grafted or seeded. Its properties are between the bubble walnut type and the iron walnut type, with deep engraving, thicker shell, tight suture line, more developed inner fold wall, and some protrusions wrap the protruding part of the kernel, making it difficult to remove the kernel as a whole. The kernel yield is between 35% and 50%, and the kernel oil content is high and the quality is good. Cotton walnuts mostly appear in areas with less sunlight such as Guizhou, and some scholars also believe that this is one of the reasons for the formation of cotton walnuts. [0003] Walnut oil is rich in polyunsaturated fatty acids, and its oil unsaturation is as high as more than 90%. It is ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C11B1/06C11B1/04C11B3/00
CPCC11B1/04C11B1/06C11B3/008
Inventor 耿阳阳刘亚娜王纪辉胡伯凯何佳丽梁美胡译文
Owner 贵州省核桃研究所
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