A kind of iron-silicon-based soft magnetic powder core with multiple insulating layers and preparation method thereof
A soft magnetic powder core and insulating layer technology, applied in magnetic objects, magnetic materials, electrical components, etc., can solve the problems of high energy and raw material loss, complex preparation process, disadvantageous mass preparation, etc., to shorten the production cycle, the process is simple, The effect of good application prospects
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Embodiment 1
[0035] A multi-insulation-layer iron-silicon-based soft magnetic powder core and a preparation method thereof. The steps of the preparation method described in this embodiment are:
[0036] The first step, composite powder preparation
[0037] The iron-silicon alloy powder is placed in water vapor, and the temperature of the water vapor is 100-150° C. and stirred for 0.5-1 hour to obtain a composite powder.
[0038] The second step, cold forming
[0039] The composite powder is vacuum-dried, loaded into a mold, and cold-pressed under the condition of 300-600 MPa to obtain a green body.
[0040] The third step, sintering
[0041] The green body is placed in a high-temperature sintering furnace, heated to 800-900° C. under vacuum conditions, and sintered for 0.5-1 hour to obtain a sintered green body.
[0042] The fourth step, heat treatment
[0043] The sintered green body is placed in a heat treatment furnace, heated to 900-1200° C. under vacuum, heat-treated for 4.5-5 ho...
Embodiment 2
[0048] A multi-insulation-layer iron-silicon-based soft magnetic powder core and a preparation method thereof. The steps of the preparation method described in this embodiment are:
[0049] The first step, composite powder preparation
[0050] The iron-silicon alloy powder is placed in water vapor, and stirred for 1-1.5 hours under the condition that the temperature of the water vapor is 130-180° C. to obtain a composite powder.
[0051] The second step, cold forming
[0052] The composite powder is vacuum-dried, loaded into a mold, and cold-pressed under the condition of 450-750 MPa to obtain a green body.
[0053] The third step, sintering
[0054] The green body is placed in a high-temperature sintering furnace, heated to 900-1000° C. under protective atmosphere conditions, and sintered for 1.5-2 hours to obtain a sintered green body.
[0055] The fourth step, heat treatment
[0056] The sintered green body is placed in a heat treatment furnace, heated to 800-1100° C. ...
Embodiment 3
[0061] A multi-insulation-layer iron-silicon-based soft magnetic powder core and a preparation method thereof. The steps of the preparation method described in this embodiment are:
[0062] The first step, composite powder preparation
[0063] The iron-silicon alloy powder is placed in water vapor, and stirred for 1.5-2 hours under the condition that the temperature of the water vapor is 160-210° C. to obtain a composite powder.
[0064] The second step, cold forming
[0065] The composite powder is vacuum-dried, loaded into a mold, and cold-pressed under the condition of 600-900 MPa to obtain a green body.
[0066] The third step, sintering
[0067] The green body is placed in a high-temperature sintering furnace, heated to 1000-1100°C under vacuum conditions, and sintered for 2.5-3 hours to obtain a sintered green body.
[0068] The fourth step, heat treatment
[0069] The sintered green body is placed in a heat treatment furnace, heated to 700-1000° C. under vacuum, he...
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