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A spraying system and method for underwater maintenance

A technology of spraying device and spraying gun, applied in spraying device, liquid spraying device, metal processing equipment and other directions, can solve problems such as maintenance problems of underwater components, and achieve the effect of low cost of use, multiple functions, and small thermal influence of the substrate

Active Publication Date: 2020-07-28
XI AN JIAOTONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the present invention is to provide a spraying system and method for underwater maintenance to solve the long-standing maintenance problems of underwater components

Method used

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  • A spraying system and method for underwater maintenance
  • A spraying system and method for underwater maintenance
  • A spraying system and method for underwater maintenance

Examples

Experimental program
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Effect test

Embodiment 1

[0059] In this embodiment, pure aluminum powder with an average particle size of 20 μm is used as the spray powder, and the substrate 6 is made of copper plate, N 2 As a carrier gas, the gas pressure is 3MPa, and the gas preheating temperature is 300°C. When spraying, the copper substrate is completely in the water 7, and the water in front of the substrate 6 is washed away by the airflow of the spray gun to form a conical area, the powder is deposited well, and the thickness of the deposited coating is about 1mm. Figure 4 This is the SEM photo of the aluminum coating prepared on the copper substrate by the underwater spraying system. From the SEM photo, it can be seen that the aluminum coating is relatively dense, with low porosity, forming an effective coating, and the coating is dense and well bonded to the substrate.

Embodiment 2

[0061] In this example, pure aluminum powder with an average particle size of 45 μm is used to carry out cold spraying connection on the butt joint surface of the 6061 aluminum alloy substrate and the AZ91D magnesium alloy substrate, nitrogen is used as the carrier gas, the gas pressure is 3Mpa, and the powder feeding gas pressure is 3.4Mpa. The substrate is placed under water, the gas preheating temperature is 250°C, and a structural connection with good strength is formed through the mechanical combination of the coating and the substrate.

Embodiment 3

[0063] In this example, pure copper powder with an average particle size of 20 μm is used to add vol.30% stainless steel shot peening particles as spray powder, and the substrate is copper plate, N 2 As the powder feeding gas, the gas feeding pressure is 3Mpa, and the gas preheating temperature is 380°C. When spraying, the copper substrate is connected to the mechanical control system and immersed in water, and the water in front of the substrate is washed away by the front end of the spray gun to form a local dry area, forming a good coating structure.

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Abstract

The invention discloses a spraying system and method for underwater maintenance. The spraying system comprises a gas storing device, a main gas control device, a powder delivery device, a gas recycling device, an underwater spraying device and a particle recycling device. An inlet of the gas storing device is connected with a gas outlet of the gas recycling device; two outlets of the gas storing device are connected with a gas inlet of the main gas control device and a gas inlet of the powder delivery device correspondingly; a gas outlet of the main gas control device and a gas outlet of the powder delivery device are connected with the underwater spraying device; the gas recycling device is used for recycling gas released by the underwater spraying device during spraying; and the particlerecycling device is used for recycling non-deposited particles of the underwater spraying device during spraying. By means of the spraying system and method for underwater maintenance, the maintenance difficulty which exists in underwater components for a long time can be effectively overcome.

Description

technical field [0001] The invention belongs to the technical field of spraying, in particular to a spraying system and method for underwater maintenance. Background technique [0002] With the rapid development of the energy industry and the communication industry, a large number of oil transportation lines and communication lines need to be connected through the seabed or underwater. However, the underwater pipelines are eroded by corrosive media for a long time, and the surface damage is more serious than that in the atmospheric environment. Others Underwater equipment requires surface treatment to achieve anti-corrosion and wear-reducing effects. How to directly carry out efficient, reliable and automatic surface repair underwater to complete the laying of increasing underwater oil and gas pipelines and communication pipelines is an urgent problem to be solved. In addition to the working load, the underwater pipeline also has to bear the additional load caused by waves ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B05B13/00B05B7/14B05B7/12B05B7/16B24C1/08B24C11/00
CPCB05B7/12B05B7/1454B05B7/1486B05B7/1646B05B13/00B24C1/086B24C11/00
Inventor 李成新马凯刘伊杨冠军李长久
Owner XI AN JIAOTONG UNIV