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Refining process of glyceride type fish oil

A technology of glyceride type and processing technology, which is applied in the field of glyceride type fish oil refining and processing technology, can solve the problems of difficulty in obtaining high-content products, difficulty in realizing large-scale production, reducing production costs, etc., so as to reduce production costs and equipment investment. , Overcome the effect of poor lye dispersion and prevent waste

Active Publication Date: 2018-12-25
福建高龙海洋生物工程有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The Chinese patent with the publication number CN101818176A discloses a method for converting fatty acid ethyl esters into glycerides, wherein fatty acid ethyl ester type oil plants and glycerin are used as raw materials, and lipase is used as a catalyst for transesterification, but the enzymatic transesterification reaction The purpose fatty acid in will be diluted, it is difficult to obtain the product of high content, and conversion rate is different at the same time; Publication No. is CN102277237A Chinese patent discloses a kind of preparation method of high-purity glyceride type fish oil, and this method adopts zinc powder to catalyze esterification legal system Glyceride-type fish oil is different from the existing enzyme-catalyzed method, and can avoid the shortcomings of the enzyme-catalyzed method. The esterification reaction is only 1.5-3 hours, the production cycle is short, and the production cost is greatly reduced. It is suitable for industrial production
In summary, the method of using ethyl ester fish oil as raw material and converting it into glyceride fish oil through transesterification has a low conversion rate, and a large amount of ethyl ester fish oil is used simultaneously, and the cost of raw materials is high, resulting in the production of ethyl ester fish oil. The waste of type fish oil raw material, equipment investment is big, therefore, the method for this transesterification preparation glyceride type fish oil is also difficult to realize large-scale production

Method used

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  • Refining process of glyceride type fish oil
  • Refining process of glyceride type fish oil
  • Refining process of glyceride type fish oil

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] see figure 1 , a kind of glyceride type fish oil refining process, specifically comprises the following steps:

[0041] S1. Transport the crude fish oil with a weight of 1.5t after being metered by the metering pump to the alkali refining tank 1 through the feed pipe, and simultaneously open the static mixer 11 connected to the alkali refining tank 1 and the heating device arranged outside the alkali refining tank 11 , the heating device can be heated by steam, and the hair fish oil is heated and circulated and stirred (not shown in the figure);

[0042] S2. Prepare the light lye containing sodium hydroxide with a mass fraction of 4% and heat the light lye synchronously with the hairy fish oil. When the hairy fish oil and the light lye are heated to 38°C at the same time, slowly add the light lye to the alkali refining In tank 1, the amount of alkali added for the first alkali refining is calculated according to the acid value of the crude fish oil minus 1.5, so that t...

Embodiment 2

[0053] see figure 1 , a kind of glyceride type fish oil refining process, specifically comprises the following steps:

[0054] S1. Transport the crude fish oil with a weight of 2.5t after being metered by the metering pump to the alkali refining tank 1 through the feed pipe, and simultaneously turn on the static mixer 11 connected to the alkali refining tank 1 and the heating device arranged outside the alkali refining tank 11 (not shown in the figure), the heating device can be heated by steam; the hair fish oil is heated and circulated;

[0055] S2. Prepare the light lye containing sodium hydroxide with a mass fraction of 6% and heat the light lye synchronously with the hairy fish oil. When the hairy fish oil and the light lye are heated to 42°C at the same time, slowly add the light lye to the alkali refining In tank 1, the amount of alkali added for the first alkali refining is calculated according to the acid value of the crude fish oil minus 1.5, so that the light lye a...

Embodiment 3

[0066] see figure 1 , a kind of glyceride type fish oil refining process, specifically comprises the following steps:

[0067] S1, transport the crude fish oil weighing 2t after metering by the metering pump to the alkali refining tank 1 through the feed pipe, and simultaneously open the static mixer 11 connected to the alkali refining tank 1 and the heating device arranged outside the alkali refining tank 11, The heating device is steam heating, and the hair fish oil is heated and circulated for stirring;

[0068] S2. Prepare the light lye containing sodium hydroxide with a mass fraction of 5% and heat the light lye synchronously with the hairy fish oil. When the hairy fish oil and the light lye are heated to 40°C at the same time, slowly add the light lye to the alkali refining In tank 1, the amount of alkali added for the first alkali refining is calculated according to the acid value of the crude fish oil minus 1.5, so that the light lye and the crude fish oil are fully m...

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Abstract

The invention relates to a refining process of glyceride type fish oil. The refining process includes the steps of S1, delivering gross fish oil measured by a metering pump to an alkali refining tankthrough a feed pipe, and subjecting the gross fish oil to heating and circulating stirring; S2, preparing, by weight, 4-6% of weak caustic liquor for primary alkali refining; S3, after completion of reaction, spreading solid salt used for preventing emulsification or adding dilute salt water with the same temperature as the fish oil in the alkali refining tank, allowing the alkali refining tank tostand for 1-2 hours for insulation precipitation, and discharging a stratified soapstock layer to a molecular distillation unit; S4, preparing, by weight, 14-16% of dense alkali for secondary alkalirefining; S5, after completion of reaction, spreading the solid salt or adding the dilute salt water with the same temperature as the fish oil to allow the alkali refining tank to stand for 2-3 hoursfor insulation precipitation once again, and discharging the stratified soapstock layer to the molecular distillation unit once more; S6, subjected the fish oil via the secondary alkali refining to washing ,dewatering, winterization filtering and decoloring to finally prepare the glyceride type fish oil stored in a finished product tank.

Description

technical field [0001] The invention belongs to the technical field of food processing, and in particular relates to a glyceride-type fish oil refining process. Background technique [0002] Fish oil is the general term for all oils in fish, including body oil, liver oil, and brain oil. The main fish oil is a kind of oil extracted from fatty fish, which contains a large amount of unsaturated fatty acids (especially the unique EPA in fish oil) and DHA content as high as 18%-33%), which has health benefits such as anti-inflammatory and blood lipid regulation. Crude fish oil is also called hairy fish oil, because it contains a certain amount of impurities such as water, impurities, colloid, fish body protein and free fatty acids, its acid value is high, its color is deep, and it is accompanied by a strong fishy smell , so it needs to be refined and reach a certain quality index before it can be used. The commonly used fish oil refining process is: crude fish oil-filtration-deg...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C11B3/00C11B3/06C11B3/02C11B3/12C11B3/04C11B3/10
CPCC11B3/001C11B3/008C11B3/02C11B3/04C11B3/06C11B3/10C11B3/12
Inventor 陈晓军邵东平
Owner 福建高龙海洋生物工程有限公司
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