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Oxide film, corrosion-resistant rail and rail preparation method

A corrosion-resistant and oxide film technology, which is applied in the field of corrosion-resistant steel rails and the preparation and oxidation film of the corrosion-resistant steel rails, can solve the problems of high cost and low efficiency in the preparation of corrosion-resistant steel rails, and achieve easy control of the content of steel rail components and reduce pollution , the effect of saving time

Active Publication Date: 2019-01-01
PANZHIHUA IRON & STEEL RES INST OF PANGANG GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The technical problem to be solved by the present invention is that the preparation cost of the existing corrosion-resistant steel rail is high and the efficiency is low

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0024] The present invention also provides a method for preparing a corrosion-resistant steel rail. The method includes the following steps: heating the steel slab containing the above-mentioned rail matrix components in an oxidative atmosphere until the oxide scale on the surface of the rail is easy to fall off; Rolling 5 to 7 passes in the billet mill. The first and third passes of the billet mill are rolled with a large reduction, and then enter the universal rolling mill. After rough rolling, intermediate rolling and finish rolling in the universal rolling mill After cooling, the finished rails are made through straightening and flaw detection.

[0025] Wherein, in the preparation method of the above-mentioned corrosion-resistant steel rail, the billet is prepared from molten iron in a blast furnace through converter smelting, LF refining, electric heating and continuous casting; the scale is iron oxide scale on the surface of the billet.

[0026] Wherein, in the preparati...

Embodiment 1

[0037] The chemical composition of the rail matrix in this embodiment consists of the following elements by weight percentage: C 0.72%, Si 0.32%, Mn 1.08%, and the balance is Fe and other unavoidable impurities.

[0038] In this embodiment, the chemical composition of the billet and the rail matrix is ​​consistent.

[0039] Put the steel billet in the heating furnace to heat, control the ratio of air gas to 1:0.91~1:0.86, heat to 1210°C, keep warm for 2 hours, and descale the steel billet with high-pressure water, the descaling pressure is 19.5MPa, the steel billet after descaling The area of ​​residual iron oxide scale on the upper surface and both sides is less than 10%. The billet is rolled 6 times by the billet mill, the relative reduction of the first pass is 30%, the relative reduction of the third pass is 26%, and the relative reduction of the second, fourth, fifth and sixth passes is The amount is 23%, 25%, 25% and 28%, respectively, and the residual area of ​​scale i...

Embodiment 2

[0042] The chemical composition of the rail matrix in this embodiment consists of the following elements by weight: C 0.63%, Si 0.26%, Mn 0.90%, and the balance is Fe and other unavoidable impurities.

[0043] In this embodiment, the chemical composition of the billet and the rail matrix is ​​consistent.

[0044] Put the steel billet in the heating furnace to heat, control the ratio of air and gas at 1:0.96~1:0.90, heat to 1160°C, keep warm for 2.5 hours, and descale the steel billet with high pressure water, the descaling pressure is 19.5MPa, after descaling The area of ​​residual oxide scale on the upper surface and both sides of the billet is less than 10%. The billet is rolled 6 times by the billet mill, the relative reduction of the first pass is 35%, the relative reduction of the third pass is 24%, and the relative reduction of the second, fourth, fifth and sixth passes is The amount is 24%, 26%, 25% and 28% respectively, and the residual area of ​​scale is less than 2%...

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Abstract

The invention discloses an oxide film, a corrosion-resistant rail and a rail preparation method, belongs to the field of steel rolling and surface treatment, and aims to solve the technical problem that existing corrosion-resistant rail is high in preparation cost and low in efficiency. The oxide film covering the surface of the rail has a thickness of 20 to 60mum, and the average area of sectionFe3O4 is 60 to 80 percent. The invention also provides a corrosion-resistant rail and a preparation method thereof. The method comprises the following steps: heating a steel billet in an oxidizing atmosphere till oxide scale on the surface of the rail can be easily remove; after descaling with high-pressure water, rolling the steel billet for 5 to 7 passes in a roughing mill, wherein the first andthird passes of the roughing mill are performed by large reduction; then entering a universal mill for rough rolling, medium rolling and fine rolling, and then performing cooling, straightening and flaw detection to obtain a finished rail. The rail prepared by the method disclosed by the invention has good corrosion resistance.

Description

technical field [0001] The invention belongs to the field of steel rolling and surface treatment, and in particular relates to an oxide film, a corrosion-resistant rail and a preparation method for the corrosion-resistant rail. Background technique [0002] Steel rails will be corroded under the action of external environment during transportation and use. Corrosion not only affects the appearance and image of the rail, but also shortens the life of the rail in severe cases, and even damages the mechanical properties of the rail, thereby affecting the safe operation of the train. For the rails of ordinary lines, the life of the rails is generally 5 to 10 years, and corrosion has little impact on the life and safety of the rails; for high-speed railways, the life of the rails is as high as 30 years, and the corrosion of the rails will affect the service life of the rails. Therefore, the corrosion problem is a problem that cannot be ignored in the service process of rails. W...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C8/14C22C38/02C22C38/04E01B5/02B21B1/085
CPCB21B1/085C22C38/02C22C38/04C23C8/14E01B5/02
Inventor 陈崇木韩振宇邹明陶功明
Owner PANZHIHUA IRON & STEEL RES INST OF PANGANG GROUP