Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A robot production line and control method for large medium and heavy plate workpieces in ships

A production line and robot technology, applied in metal processing, manufacturing tools, metal processing equipment, etc., can solve problems such as difficulty in receiving orders, overcapacity in shipbuilding, low production efficiency, etc., to improve aesthetics and quality, improve welding efficiency, The effect of improving welding efficiency

Active Publication Date: 2020-07-31
NANTONG COSCO KHI SHIP ENG +1
View PDF7 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Resource and environmental constraints continue to strengthen, and the cost of labor and other production factors continues to rise; the shipping market continues to be depressed, shipbuilding capacity is seriously overcapacitated, ship prices are low, and it is difficult to receive orders. The traditional shipping industry that consumes a lot of social resources is gradually facing the Elimination. Welding is the largest job in shipyards. With the continuous advancement of industrial automation, the automotive industry has already used welding robots instead of manual labor. The quality and appearance of welding robots are much higher than manual welding, while improving Efficiency. In the shipbuilding industry, it is relatively more difficult to realize the welding robot operation of medium and thick plate arc welding in shipbuilding than in the automotive industry. Existing shipyards usually process a large number of scattered workpieces manually in order to process some large plates. And put it on the workbench for manual welding, and finally remove the welding workpiece to proceed with the next welding. Using this method will cause a large welding area, waste of labor, and low production efficiency. At the same time, when welding the back of the workpiece due to the shape of the plate Irregular and large in size, it is inconvenient to turn over and weld, which further affects the production efficiency of the workpiece, so there is an urgent need for a robot production line for large medium and thick plate workpieces in ships to solve the above problems

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A robot production line and control method for large medium and heavy plate workpieces in ships

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the present invention.

[0019] A robot production line for large medium and heavy plate workpieces disclosed by the present invention, the production line is composed of several conveyor belts 6 to form a transmission system, the transmission system is preset with a plurality of processing stations, the processing The stations in turn include: assembly station 1, robot welding station 2, manual repair station 3, backburning station 4, and handling station 5; above the assembly station 1, there is a handling device, which is controlled manually. The assembly station 1 manually assembles the scattered workpieces and fixes them by spot welding. The conveyor belt 6 corresponding to the assembly station 1 is controlled by the start switch provided on the assembly station 1. The robot welding station 2 part The co...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a robot production line for a ship large medium plate workpiece. The robot production line is a conveying system formed by a plurality of conveying belts. A plurality of machining stations are preset on the conveying system, and the machining stations sequentially comprise an assembling station, a robot welding station, a manual repairing station, a back burning station anda carrying station. A conveying device is arranged above the assembling station and the carrying station, and is controlled manually. According to the robot production line for the ship large mediumplate workpiece, the automatic welding of the workpiece is realized through the whole production line, so that the beauty and quality of welding positions are improved, and the welding efficiency is improved meanwhile; the back position welding process of manual welding is reduced through the arrangement of the back burning station, so that the quality is guaranteed, the efficiency is improved, and the loss is reduced through the control over the processes by the stations.

Description

technical field [0001] The invention relates to the field of industrial automation, in particular to a robot production line and a control method for large medium-thick plate workpieces of ships. Background technique [0002] With the development of the times, around 2010, my country's economic and social development environment has undergone major changes, the increase and decrease of investment and exports have slowed down significantly, and economic development has gradually entered a long-term normal state. Resource and environmental constraints continue to strengthen, and the cost of labor and other production factors continues to rise; the shipping market continues to be depressed, shipbuilding capacity is seriously overcapacitated, ship prices are low, and it is difficult to receive orders. The traditional shipping industry that consumes a lot of social resources is gradually facing the Elimination. Welding is the largest job in shipyards. With the continuous advancem...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B23Q41/00
CPCB23Q41/00
Inventor 陆燕辉陈弓徐文宇许迎春李勇孙高林刘俊杰
Owner NANTONG COSCO KHI SHIP ENG
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products