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Laser welding plastic method and plastic product

A laser welding and plastic technology, applied in the field of laser welding, can solve problems such as inability to absorb laser energy efficiently, unusable, unstable welding, etc., and achieve the effect of solving plastic surface burns, reducing welding procedures, and reducing welding costs

Active Publication Date: 2021-03-30
HANS LASER TECH IND GRP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the transparent TPU material is soft and cannot be welded by ultrasonic waves, and glue is often used.
Lasers with a wavelength of 915nm-980nm cannot be absorbed by transparent TPU materials, and are mostly used for welding products with light-transmitting upper layers and light-absorbing lower layers. In order to achieve welding, absorbents need to be added, which increases the cost of plastic welding. Instability factors, on the other hand, the absorption of the absorbent components sprayed by organisms may also have adverse effects on organisms
[0004] Some plastics need to be butt welded. During the plastic butt welding process, transparent plastics have a low absorption rate for infrared wavelengths of 915nm-980nm, and cannot efficiently absorb laser energy at the butt joints, resulting in low welding efficiency and may require repeated welding.
In addition, the laser directly acts on the surface of the plastic during welding, and the laser energy absorbed by the surface is the largest, which often causes burns on the surface of the plastic.

Method used

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  • Laser welding plastic method and plastic product
  • Laser welding plastic method and plastic product
  • Laser welding plastic method and plastic product

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] Please refer to figure 1, the present invention provides a method of laser welding plastics, which is to butt-weld two transparent PA plastics 10 with a thickness of 1mm, which includes the following steps: placing two plastics 10 on a metal workbench 70 and butt-welding them together, A sapphire cover plate 20 is pressed on the top surfaces of the two plastics 10, and the thermal conductivity is 45W / (m·K). The pressure of the sapphire cover plate 20 is guaranteed to be 100N. A mid-infrared thulium-doped fiber laser 60 and a vibrating mirror 30. The fiber laser 60 has a diameter of 400um, a power of about 20W, and a maximum power of 30W. The vibrating mirror 30 is arranged near the fiber laser 60 to ensure that the fiber laser 60 emits The laser beam 40 can be transmitted to the vibrating mirror 30; the fiber laser 60 is turned on, the fiber laser 60 emits the laser beam 40, the laser beam 40 is transmitted to the vibrating mirror 30, and the vibrating mirror 30 focuses...

Embodiment 2

[0050] Please refer to image 3 , and the difference from Embodiment 1 is that before the fiber laser 60 is turned on, a pressure of 40N is respectively applied on the opposite sides of the two pieces of plastic 10 away from the butt joint gap. After the fiber laser 60 is turned on, the pressure of the two pieces of plastic 10 is The welding seam is formed under the action to ensure the butt joint position fits well. If the butt joint of two pieces of plastic 10 is a curve, the laser beam 40 scans the joint along the curve.

Embodiment 3

[0052] The difference between this embodiment and the first embodiment is that the material of the two pieces of plastic 10 is PET material, and the absorption rate of the 1940nm mid-infrared thulium-doped laser is 85%-90%.

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Abstract

The invention discloses a laser plastic welding method and a plastic product. The method comprises the following steps that at least two pieces of plastic are butt-jointed or stacked together, and a heat-conduction cover plate is arranged on the top surfaces of the plastic in a pressing manner; a mid-infrared thulium-doped optical fiber laser with the wavelength being 1,940 nm and a galvanometer are arranged above the heat-conduction cover plate; the optical fiber laser is started and emits a laser beam, the laser beam is transmitted onto the galvanometer and moves along the heat-conduction cover plate according to the preset scanning path after passing through the galvanometer, the plastic absorbs the energy of the laser beam passing through the heat-conduction cover plate, and thus welding is completed; and the plastic product is produced with the laser plastic welding method. With the laser plastic welding method, efficient welding can be realized, additive pollution can be reduced,the welding cost can be reduced, the performance of the welded product is stable, and the surface layers of the plastic can be prevented from being burnt.

Description

technical field [0001] The invention relates to the technical field of laser welding, in particular to a method for laser welding plastics and plastic products. Background technique [0002] Laser plastic welding is a new type of plastic processing method. Laser plastic welding has the characteristics of cleanliness and high efficiency, and it is widely used day by day. [0003] Biological ear tags are animal identifications applied to the ears of creatures to identify the identities of creatures. They are often used to identify and track livestock, help control animal diseases, and improve the management level of farms. Biological ear tags are commonly used in TPU plastic shells with built-in chips. The transparent TPU material is soft and cannot be welded by ultrasonic waves, and glue is often used. Lasers with a wavelength of 915nm-980nm cannot be absorbed by transparent TPU materials, and are mostly used for welding products with light-transmitting upper layers and lig...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C65/16
CPCB29C65/16B29C66/733B29C66/90
Inventor 刘维波黄裕佳闵彬周继伟苏长鹏王瑾高云峰
Owner HANS LASER TECH IND GRP CO LTD