Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Impregnation method for manufacturing carbon fiber hard composite felt

A carbon fiber and composite felt technology, applied in the direction of carbon fiber, fiber processing, textiles and papermaking, etc., can solve the problems of uneven density of hard felt composite felt, inability to ensure uniform brushing and high viscosity of impregnating agent, and achieve uniform product density. The effect of good machinability and processing performance

Inactive Publication Date: 2019-03-22
HUNAN JIUHUA CARBON HI TECH
View PDF7 Cites 4 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When using a spray gun to spray, not only the working environment is poor, but also due to the high viscosity of the impregnating agent, the spray gun is easily blocked, and the work efficiency is not high; when using manual brushing, not only the labor intensity is high, but also due to the different proficiency of the workers, the brushing cannot be guaranteed. Apply evenly
In addition, for the soft felt impregnated by the above method, most of the impregnating agents only exist on the surface of the soft felt, resulting in the final hard felt composite felt product with uneven density, different hardness and softness, and poor processing performance.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] (1) Mix phenolic resin and ethanol (alcohol) evenly according to the mass ratio of 1:2, and configure it as an impregnating agent;

[0021] (2) Set the density to 0.10g / cm 3 The carbon fiber soft felt is completely soaked in the impregnating agent, and the soaking time is 5 minutes;

[0022] (3) Dry the impregnated carbon fiber soft felt with an industrial drying machine. The rotating speed of the drying machine is 500 rpm, and the drying time is 3 minutes.

[0023] The results show that the bulk density of the finished product obtained in Example 1 is 0.2g / cm 3 .

Embodiment 2

[0025] (1) Mix phenolic resin and alcohol evenly according to the mass ratio of 1:3, and configure it as an impregnating agent;

[0026] (2) Set the density to 0.14g / cm 3 The carbon fiber soft felt is completely soaked in the impregnating agent, and the soaking time is 10 minutes;

[0027] (3) Dry the impregnated carbon fiber soft felt with an industrial drying machine. The rotating speed of the drying machine is 1000 rpm, and the drying time is 5 minutes.

[0028] The results show that the bulk density of the finished product obtained in Example 1 is 0.22g / cm 3 .

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
densityaaaaaaaaaa
densityaaaaaaaaaa
densityaaaaaaaaaa
Login to View More

Abstract

The invention discloses an impregnation method for manufacturing carbon fiber hard composite felt. The method comprises the following steps: preparing an impregnating agent, completely soaking a carbon fiber soft felt into the impregnating agent, and drying the impregnated carbon fiber soft felt by an industrial spin-drying machine. According to the method provided by the invention, the carbon fiber soft felt is completely soaked by the appropriate impregnating agent, so that resin can fully penetrate into the soft felt, and the overall strength and mechanical processing performance of a finished product are obviously improved. According to the carbon fiber hard composite felt prepared by adopting the process, resin in large pores is thrown out by the spin-drying machine, and the resin only adheres to carbon fiber filaments and in small pores, so that the density of the finished product is uniform. The process provided by the invention is very simple, the product quality can be obviously improved by skillfully combining resin solution impregnation and a spin-drying process, and after spin-drying with the industrial spin-drying machine, excess resin can be recycled, and the cost canbe effectively reduced.

Description

technical field [0001] The invention relates to a method for making a carbon fiber rigid composite felt, in particular to an impregnation method for making a carbon fiber rigid composite felt. Background technique [0002] In the production process of carbon fiber rigid composite felt, it is necessary to impregnate the impregnating agent on the carbon fiber soft felt, and the impregnating agent is heated and hardened, so that the carbon fiber soft felt is transformed into a carbon fiber hard felt. The impregnation method currently used to make carbon fiber rigid composite felt is generally carried out by spray gun spraying or manual brushing. When using a spray gun to spray, not only the working environment is poor, but also due to the high viscosity of the impregnating agent, the spray gun is easily blocked, and the work efficiency is not high; when using manual brushing, not only the labor intensity is high, but also due to the different proficiency of the workers, the bru...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): D06M15/41D06M15/55D06M15/39D06M101/40
CPCD06M15/39D06M15/41D06M15/55D06M2101/40
Inventor 胡盼
Owner HUNAN JIUHUA CARBON HI TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products