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Thin-walled structure with large temperature gradient and its preparation method by laser direct deposition

A laser direct deposition, temperature gradient technology, applied in the direction of additive manufacturing, process efficiency improvement, additive processing, etc., can solve the problems of different melting and solidification processes, easy to produce harmful impurities, affect structural accuracy, etc., to eliminate the risk of cracking , reduce stress and thermal stress, and suppress the deformation of thin-walled structures

Active Publication Date: 2021-05-25
AEROSPACE INST OF ADVANCED MATERIALS & PROCESSING TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Compared with the preparation of single material materials, the preparation of large temperature gradient structural parts by laser direct deposition has its own difficulties. The preparation of large temperature gradient structural parts uses dissimilar material powders. Due to the different physical and chemical properties of the materials, the melting and solidification processes are different, which is easy to produce Harmful impurities or microcracks; in addition, for thin-walled structures, it is easier to cause structural deformation due to stress concentration caused by sudden changes in material composition and performance, affecting structural accuracy

Method used

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  • Thin-walled structure with large temperature gradient and its preparation method by laser direct deposition
  • Thin-walled structure with large temperature gradient and its preparation method by laser direct deposition
  • Thin-walled structure with large temperature gradient and its preparation method by laser direct deposition

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Experimental program
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Effect test

Embodiment 1

[0048] TA15 / Ti2AlNb thin-walled large temperature gradient cone structure was prepared by laser direct deposition, as shown in the attached figure 2 As shown, the hollow rotary body formed by connecting the cylindrical surface 4 and the conical surface 5 (that is, the cone structure) is prepared by laser direct deposition equipment, the wall thickness is 2mm, the cylindrical surface material (tube material) is TA15 alloy, and the conical surface material is TA15 alloy. (Material of the cone part) is Ti2AlNb alloy, the diameter of the cylindrical end (tube part) is φ160mm, the height is 100mm, the diameter of the big end of the cone surface (the big end of the cone part) is φ200mm, and the total height of the rotary body is 200mm. 3 is the turntable for making the rotary body structural parts .

[0049] The first step is to initialize the laser forming equipment.

[0050] Carry out the inspection and preparation of each system of the laser direct deposition equipment LSF-Ⅲ (l...

Embodiment 2

[0068] The TA15 / Ti2AlNb thin-walled large temperature gradient cylindrical structure is prepared by laser direct deposition, with a diameter of φ150mm and a wall thickness of 2mm. The lower material is TA15 and the height is 100mm. The upper material is Ti2AlNb and the height is 50mm.

[0069] The first step is to initialize the laser forming equipment.

[0070] Carry out the inspection and preparation of each system of the laser direct deposition equipment LSF-Ⅲ (laser CP4000), turn on the atmosphere protection system, keep the oxygen content below 50ppm, and load the TA15 and Ti2AlNb alloy powder into the powder feeder 1 and 2 respectively;

[0071] The second step is to generate the laser scanning path.

[0072] Use the 3D modeling software Siemens NX to establish a 3D model of the gradient structure, use the subdivision software that comes with the laser direct deposition equipment to subdivide the 3D model, and input the CNC program (laser scanning path) generated by the ...

Embodiment 3

[0088] In this embodiment, except that the total thickness of the transition layer is 0.6 mm (those of the three transition layers are all 0.2 mm), and the total thickness of the high-temperature base layer is 0.5 mm, other steps are the same as in Embodiment 1.

[0089] The gradient transition layer and the high-temperature base layer are prone to cracks or deformation of the structural part during the preparation process of the structural part obtained in this embodiment, which affects the product qualification rate.

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Abstract

The invention discloses a thin-walled large temperature gradient structural part. A thin-walled structure with a large temperature gradient, which sequentially includes a medium temperature layer, a temperature gradient transition layer, a high temperature base layer and a high temperature layer along the temperature gradient direction of the structure; wherein, the components of the temperature gradient transition layer are the medium temperature layer and the high temperature layer. A mixture of materials for the high-temperature layer, the material of the high-temperature base layer is the same as that of the high-temperature layer, and the temperature gradient transition layer and the high-temperature base layer are used to reduce the tissue stress and thermal stress of structural parts with large temperature gradients. The invention also discloses a laser direct deposition preparation method for thin-walled large temperature gradient structural parts. The invention adds a temperature gradient transition layer and a high-temperature base layer to the gradient structure of different materials, and the temperature gradient transition layer realizes a uniform and stable transition of transition layer materials, and the deposition speed of the temperature gradient transition layer and the high-temperature base layer is relatively slow, reducing the gradient structure Tissue stress and thermal stress realize the integrated forming of dissimilar materials with large temperature gradient structure.

Description

technical field [0001] The invention belongs to the technical field of special metal forming and processing, and relates to a thin-walled large temperature gradient structural part and a laser direct deposition preparation method thereof. Background technique [0002] During the high-speed flight of the aircraft, the temperature gradient of various parts is very large. For example, the temperature in the local area of ​​​​the air inlet is as high as 700 ° C to 800 ° C. It needs to be made of high temperature resistant, high strength, and high rigidity materials, while other parts have lower temperatures. Ordinary titanium alloys can meet the requirements of use. Through the integrated manufacturing of titanium alloy large temperature gradient structural parts with different properties to make them integrally formed, the temperature requirements of different parts of the parts can be achieved at a lower cost, which not only saves the connection and sealing problems of parts, ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22F3/105B22F3/24C22F1/18
CPCC22F1/183B22F3/24B22F2003/248B22F10/00B22F10/80B22F10/30B22F10/25B22F10/36B22F10/366B22F10/32B22F12/50Y02P10/25
Inventor 宋鹏吴海峰王华东
Owner AEROSPACE INST OF ADVANCED MATERIALS & PROCESSING TECH
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