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A method for regeneration and utilization of spent denitrification catalyst

A denitration catalyst and catalyst technology, which are applied in catalyst regeneration/reactivation, chemical instruments and methods, physical/chemical process catalysts, etc., can solve the problem of difficulty in guaranteeing the original mechanical properties, and achieve good regeneration and catalytic effect, reduce investment, and operation. simple effect

Active Publication Date: 2021-04-06
JIANGSU LONGKING COALOGIX CATALYST REGENERATION CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method retains the complete structure of the catalyst, but its original mechanical properties are difficult to guarantee, and there are potential safety hazards

Method used

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  • A method for regeneration and utilization of spent denitrification catalyst

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] First, purge the scrap denitrification catalyst to remove the surface deposits, the purge gas is air, and the flow rate of the purge gas is 0.01m 3 / s, the gas pressure is 0.2MPa; the scrapped catalyst after purging treatment is crushed into a block catalyst 1 with a size of 3-20cm; then the scrapped denitrification catalyst is rinsed with deionized water to remove the surface stains and the surface layer of the catalyst, The flushing pressure is 0.1 MPa; then the catalyst is dried at 150°C for 5 hours; finally, the catalyst is reassembled, and a multi-level mesh layer 2 is set in the denitration reactor, and then the block-shaped regenerated catalyst 1 is evenly arranged on the Each level of network layer in the multi-level network layer constitutes the catalyst unit body 3; the activity of the obtained catalyst unit body 3 can be restored to 85% of the new catalyst.

Embodiment 2

[0029] First, purge the scrap denitrification catalyst to remove the surface deposits, the purge gas is nitrogen, and the flow rate of the purge gas is 0.3m 3 / s, the gas pressure is 0.4MPa; the spent catalyst after purging treatment is crushed into a block catalyst 1 with a size of 3–20 cm; then, the spent denitrification catalyst is ultrasonically cleaned with deionized water to remove the stain on the surface of the catalyst and its surface layer , the ultrasonic cleaning time is 20min; then the catalyst is dried at 600°C for 4h; finally, the catalyst is reassembled, and a multi-level mesh layer 2 is set in the denitration reactor, and then the block regenerated catalyst 1 is evenly arranged on the Each level of network layer in the multi-level network layer constitutes the catalyst unit body 3; the activity of the obtained catalyst unit body 3 can be recovered to 86% of the new catalyst.

Embodiment 3

[0031] Firstly, the spent denitrification catalyst is purged to remove surface deposits, the purge gas is air, and the flow rate of the purge gas is 0.6m 3 / s, the gas pressure is 0.6MPa; the scrapped catalyst after purging treatment is crushed into a block catalyst 1 with a size of 3–20 cm; The flushing pressure is 1 MPa; then the catalyst is dried at 200°C for 4.5 hours; finally, the catalyst is reassembled, and a multi-level mesh layer 2 is set in the denitration reactor, and then the block-shaped regenerated catalyst 1 is evenly arranged on the Each level of network layer in the multi-level network layer constitutes the catalyst unit body 3; the activity of the obtained catalyst unit body 3 can be restored to 87% of the new catalyst.

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Abstract

The invention belongs to the field of denitrification by selective catalytic reduction, and in particular relates to a method for regenerating and utilizing a scrap denitrification catalyst. In the method, the surface deposits on the scrapped denitrification catalyst are removed by purging, and the scrapped denitrification catalyst that has been purged is crushed to obtain a block catalyst; the block catalyst is cleaned to remove the deposits on the catalyst surface and pores, Then carry out drying treatment to obtain the regenerated bulk catalyst. A multi-level net layer is set in the denitration reactor, and then the regenerated block catalyst is evenly arranged on each level net layer in the multi-level net layer to form a catalyst unit body. The method for regenerating a scrap denitrification catalyst provided by the present invention has the advantages of simple operation, large regenerable treatment capacity, low energy consumption and material consumption, less secondary pollution, and good regenerated catalytic effect.

Description

technical field [0001] The invention belongs to the field of selective catalytic reduction (Selective Catalytic Reduction, SCR) denitration, and in particular relates to a method for regenerating and utilizing a scrap denitration catalyst. Background technique [0002] SCR technology has achieved good denitrification effects in the field of flue gas denitrification, and has gradually occupied a dominant position in the market. The core of its technology is the SCR catalyst. However, the service life of the catalyst is limited, and the average service life of the vanadium-titanium catalyst is 3–5 years. According to statistics, during the "Thirteenth Five-Year Plan" period, there are about 850,000 m 3 The catalysts are in operation, and it is estimated that starting from 2018, the vanadium-titanium series denitrification catalysts will be as high as 300,000 m 3 . Since vanadium pentoxide (V 2 o 5 ), the "National List of Hazardous Wastes" clearly stipulates that waste va...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01J38/00B01J38/04B01J38/48B01J38/02B01D53/86B01D53/56
CPCB01D53/8628B01D2258/0283B01J38/00B01J38/02B01J38/04B01J38/48
Inventor 张深根张柏林刘波
Owner JIANGSU LONGKING COALOGIX CATALYST REGENERATION CO LTD