Fabricated concrete building grouting pretreatment construction method

A concrete building and construction method technology, applied in the processing of building materials, construction, building structure, etc., can solve the problems of inconvenient construction on site, affecting the quality of grouting, delaying the construction period, etc., to improve construction efficiency and quality, and ensure grouting effect, the effect of ensuring the quality of the connection

Active Publication Date: 2019-04-19
WUHAN YUANJIN BUILDING MATERIALS TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] After the prefabricated components are hoisted and placed outdoors in a dry or high-temperature environment, if there is no prefabricated component and the connecting cavity for wetting before grouting, and the grouting is performed directly, the moisture in the grouting material will be absorbed by the concrete base surface, and the resistance of grouting It will become bigger and bigger, the water in the slurry will be lost quickly, the grouting pressure will be higher and higher, and the requirements for edge sealing will be higher and higher. The phenomenon of pipe plugging and edge sealing material cracking will easily occur on site, which will bring great harm to the construction site. Great inconvenience; greater risk of underfill grout
If the open water is injected directly through the grout hole for wetting, the lower surface and top surface of the prefabricated component cannot be effectively wetted. Since the base surface is generally roughened, there will be water remaining in the groove. Grouting may cause segregation and stratification of the grout, seriously affecting the quality of the grouting material, and the use of open water wetting will cause a lot of waste of water resources, which is contrary to the concept of green construction of green building materials in prefabricated buildings
[0004] Chinese patent CN105804410A discloses a method of sub-compartment pressure grouting for vertical connection of prefabricated concrete structures. The inventive method makes the grout overcome its own gravity and friction with the columnar pouring cavity to overflow the entire space from bottom to top through pressure. Grouting cavity ensures the density of grouting; according to the grouting height, the independent warehouse area is reasonably arranged to carry out grouting in different areas, which can improve the efficiency of grouting construction, but the invention uses the method of watering the grouting surface before grouting If it is wet, a lot of water resources will be wasted, and the...

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  • Fabricated concrete building grouting pretreatment construction method
  • Fabricated concrete building grouting pretreatment construction method

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Embodiment 1

[0054] In a construction project, the prefabricated concrete shear wall structure system is mainly used. Before the grouting construction, the iron wire is used to check whether the inlet and outlet of the grout are blocked, so as to find obvious abnormalities. During the grouting construction, there were two grout outlets that could not produce grout. After the emergency dredging on site, the grout still could not be produced. We had to chisel off the edge sealing layer of the seat grout, and use a high-pressure water gun to wash off the grouting material inside the prefabricated components and re-install the seal. Side, to the site construction caused a lot of trouble, delaying the construction period.

[0055] Adopting the construction pretreatment method of the present invention: after completing the hoisting and fixing of the prefabricated components and the edge sealing of the prefabricated components and the bottom plate, before the grouting construction, use the ultraso...

Embodiment 2

[0057] In a construction project, the prefabricated concrete shear wall structure system is mainly used. Due to the summer construction, the outdoor ambient temperature is about 35°C, and the prefabricated components are exposed to the sun after hoisting. Before wetting, directly grouting, the water in the slurry will be lost quickly, the grouting pressure will be very high, the phenomenon of pipe plugging and edge sealing material cracking will occur on site, which will bring great inconvenience to the site construction.

[0058] Use the grouting pretreatment construction process of the present invention instead: After the prefabricated component is hoisted and fixed, and the edge sealing between the prefabricated component and the bottom plate is completed, before the grouting construction, use the ultrasonic atomizer 14 and the bottom of the grouting sleeve 10 in the middle of the prefabricated component 1 After checking and confirming that the pulp inlet and outlet are not ...

Embodiment 3

[0060] In a construction project, the prefabricated column grouting bottom grouting construction method is adopted. Due to winter construction, the outdoor temperature is about 3°C. The grouting pretreatment construction process of the present invention: after the prefabricated components are hoisted and fixed, and the prefabricated components and the bottom plate are sealed Finally, before the grouting construction, use the ultrasonic atomizer 14 to connect with the grout inlet 12 at the bottom of the grouting sleeve 10 in the middle of the prefabricated component 1. Water vapor is passed through the port, and steam emerges from the other pulp inlets and outlets, which should be blocked in time with rubber plugs. Before the last pulp outlet is blocked, the humidification amount of the atomizer should be controlled at 20Kg / h, and the temperature of the atomizer should be controlled at 65 ℃, and the steaming time is about 15 minutes. The wetting of the bottom of the air outlet ...

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Abstract

The invention discloses a fabricated concrete building grouting pretreatment construction method. The fabricated concrete building grouting pretreatment construction method comprises, after fabricatedpart hoisting and fixing as well as fabricated part and bottom plate edge sealing are completed and before grouting construction is implemented, detecting the blocking conditions of fabricated partsby filling vapor in through an ultrasonic atomizer, and then performing wetting treatment on a surface to be grouted, wherein the wetting treatment comprises the following steps of S1, continuously filling in vapor via a grouting inlet in the middle of the bottom of every fabricated part, when the vapor is emitted via a grouting outlet, blocking the grouting outlet through a rubber plug, standingfor a certain while and stopping vapor filling; S2, standing the fabricated parts for a while, detecting the moisture condition at the bottoms of the outlet holes at both ends of every communicating cavity through an endoscope to determine whether refilling vapor is necessary. The fabricated concrete building grouting pretreatment construction method is simple in operation and capable of effectively examining blocking and edge sealing conditions and adjusting the humidity and temperature of the communicating cavities in grouting areas to ensure grouting effects as well as connecting quality ofthe fabricated parts and improving the construction efficiency.

Description

technical field [0001] The invention belongs to the technical field of engineering construction, and in particular relates to a pretreatment construction method for prefabricated concrete building grouting. Background technique [0002] At present, prefabricated concrete structures have become the trend of future architectural development, and the country has issued technical regulations for the application of prefabricated concrete buildings, evaluation standards for prefabricated buildings and related national standard atlases. With the improvement of the acceptance of prefabricated concrete structures from all walks of life, the steel sleeve grouting connection technology has been more and more widely used. During the grouting construction process, the quality of grouting has a crucial impact on the quality and safety of engineering structures. How to wet the connecting cavity between the prefabricated components and the base plate before grouting directly restricts the g...

Claims

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Application Information

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IPC IPC(8): E04B1/41E04G21/02
CPCE04B1/41E04B1/4114E04B1/4121E04G21/02
Inventor 陈冬冬吴文选杨国刚杨铁龙李柯岩侯维红纪宪坤
Owner WUHAN YUANJIN BUILDING MATERIALS TECH CO LTD
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