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Insulation mortar and preparation method thereof

A technology of thermal insulation mortar and mullite powder, which is applied in the field of building materials, can solve problems such as low safety performance and high temperature resistance, and achieve the effects of increasing heat capacity, improving wall airtightness, and good thermal insulation and electrical insulation

Inactive Publication Date: 2019-04-23
罗周
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Rubber powder polystyrene particle insulation mortar and inorganic vitrified microbead insulation mortar have superior thermal insulation properties. The engineering insulation layer using rubber powder polystyrene particle insulation sand is relatively low in cost, but its safety performance is not high. Because it is not resistant to high temperature, Flammable, used less and less

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] A kind of thermal insulation mortar, its preparation method comprises the following steps:

[0016] (1) Put 30Kg of redispersible latex powder, 5Kg of modified polyethylene oxide, and 20Kg of sodium silicate powder into a container filled with water, heat the water at 40°C, and stir at 1000 rpm for 28 minutes to fully After dissolving, continue stirring at a speed of 200 rpm;

[0017] (2) Put 520Kg of mullite powder, 540Kg of sepiolite powder, and 160Kg of kaolin into the mixer at a speed of 120 rpm for 30 minutes, then pour the mixture prepared in step (1), and continue stirring for 10 minutes Add 6Kg of penetrating agent, 10Kg of asbestos wool fibers, and 560Kg of water, and stir at a speed of 80 rpm for 32 minutes to obtain the product.

Embodiment 2

[0019] A kind of thermal insulation mortar, its preparation method comprises the following steps:

[0020] (1) Put 27Kg of redispersible latex powder, 7Kg of modified polyethylene oxide, and 18Kg of sodium silicate powder into a container filled with water, heat the water at 43°C, and stir at 910 rpm for 30 minutes to fully After dissolving, continue stirring at a speed of 200 rpm;

[0021] (2) Put 495Kg of mullite powder, 556Kg of sepiolite powder, and 152Kg of kaolin into the mixer at a speed of 154 rpm and mix well for 28 minutes, then pour the mixed solution prepared in step (1), and continue stirring for 12 minutes Add 5.1Kg of penetrating agent, 13Kg of asbestos wool fibers, and 550Kg of water, and stir at a speed of 97 rpm for 30 minutes to obtain the product.

Embodiment 3

[0023] A kind of thermal insulation mortar, its preparation method comprises the following steps:

[0024] (1) Put 20Kg of redispersible latex powder, 8Kg of modified polyethylene oxide, and 15Kg of sodium silicate powder into a container filled with water, heat the water at 44°C, and stir at 800 rpm for 32 minutes to fully After dissolving, continue stirring at a speed of 200 rpm;

[0025] (2) Put 480Kg of mullite powder, 580Kg of sepiolite powder, and 140Kg of kaolin into the mixer at a speed of 160 rpm and mix well for 26 minutes, then pour the mixed solution prepared in step (1), and continue stirring for 14 minutes Add 4Kg of penetrating agent, 15Kg of asbestos wool fibers, and 540Kg of water, and stir at a speed of 100 rpm for 28 minutes to obtain the product.

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PUM

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Abstract

The invention discloses insulation mortar, prepared from, by weight, 480-520 parts of mullite powder, 540-580 parts of sepiolite powder, 15-25 parts of silica fume, 140-160 parts of kaolin, 20-30 parts of redispersible latex powder, 4-6 parts of a penetrant, 10-15 parts of asbestos wool fiber, 5-8 parts of modified polyoxyethylene, and 15-20 parts of sodium silicate powder. The mullite added herein helps increase heat capacity of the insulation mortar; kiln roof wall has less amplitude of surface temperature under same thermal barrier conditions, and the highest temperature time is extended; the insulation mortar is convenient and flexible to construct on industrial kilns, insulation dead corners are decreased, and the insulation mortar is detected to gain high strength, light weight, goodthermal insulation and good electrical insulation after using; intra-kiln heat ray in-position rate is increased, radiation heat transfer is enhanced, the diffuse disordered state is regulated into ordered state, and heat is directionally emitted to the inside of a hearth. Extra-kiln heat dissipation is lessened, so that heat preservation and energy saving are achieved; the feature that a workplace has too high temperature is improved; the insulation mortar is a simple unshaped insulation material available to many fields.

Description

technical field [0001] The invention belongs to the technical field of building materials, and in particular relates to a thermal insulation mortar and a preparation method thereof. Background technique [0002] The energy-saving methods and technologies currently used in the field of industrial heating furnaces mainly include: lightweight furnace lining materials, the typical representative of which is "full fiber furnace"; regenerative industrial furnaces, which start to recover waste heat downstream of the heat flow; infrared coating technology , its fundamental weakness is the aging of the coating and the emissivity attenuation; in addition, there are protrusions to increase the furnace area; the computer distributed control method is used to improve the control accuracy, but it cannot play a fundamental role in improving the thermal efficiency of the furnace . During the heating process of the kiln, it is necessary to absorb and dissipate a large amount of heat gener...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/26C04B111/20C04B111/28C04B111/40C04B111/92
CPCC04B28/26C04B2111/00482C04B2111/20C04B2111/2038C04B2111/28C04B2111/40C04B2111/92C04B24/26C04B24/281C04B14/041C04B14/042C04B14/106C04B14/40C04B2103/0068
Inventor 罗周
Owner 罗周
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