Crystallizing kettle temperature control system and control method

A temperature control method and technology of a temperature control system, which are applied in crystallization regulation/control, solution crystallization, crystallization separation, etc., can solve the problems of slow crystallization speed, small heat transfer rate, and narrow cooling range, and reach the lower limit of increasing cooling. , to ensure smooth progress and reduce the effect of waste of resources

Inactive Publication Date: 2019-04-30
CHINA PETROLEUM & CHEM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] However, the existing patents generally have the problems of low water recycling rate and narrow cooling range for heat exchange systems. For example, the water used for heat exchange is not recycled in the patent application number 200810012328.4; while the patent application number is 201220407389.8 Although there is a water tank to store water, it is necessary to add fresh cooling water to the heat exchange system every time the reactor is cooled down. The degree of water recycling in the heat exchange system is not high. Since the cooling water is used as the refrigerant, the above patent has no effect on the crystallization end point. Lower temperature reactions have certain limitations
Another example is that in the patent application number 201720697414.3, cold water at -15°C to -10°C is used as the refrigerant, which can effectively reduce the temperature of the reactor jacket and thereby reduce the temperature inside the reactor. Concentration of agent, resulting in cold water can not be recycled
In particular, the prior art patent application numbers 200810012328.4, 201220407389.8 and 201720697414.3 did not detect and control the temperature t of the crystallization tank and the temperature difference Δt between the outer coil and the crystallization tank
As a result, when the material just enters the crystallization tank, the temperature difference at the initial stage of crystallization is relatively large, and the temperature on the wall side of the crystallization tank drops too quickly. Due to the high concentration of the product contained in the mother liquor, crystal scars are formed on the wall of the crystallization tank, and the initial crystallization product formed Large particles, low purity, poor quality
However, the temperature difference in the final stage of crystallization is small, and because the product concentration in the mother liquor is low, the yield of crystallized products in the final stage is low, the heat transfer rate is small, and the crystallization speed is slow.

Method used

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  • Crystallizing kettle temperature control system and control method

Examples

Experimental program
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Embodiment 1

[0042] Such as figure 1 As shown, this embodiment provides a crystallization kettle temperature control system, including:

[0043] A crystallization kettle 1 provided with an outer coil 2 for heating or cooling the crystallization kettle 1 by circulating water passing through it;

[0044] A steam regulating valve 3, which is connected to the steam source through a pipeline, is used to adjust the opening of the steam, and is used to preheat the crystallizer 1 to avoid the formation of crystal scars on the wall of the crystallizer 1 when the material enters, affecting the heat transfer rate and crystallization of the system Product quality and reduce product yield;

[0045] A static mixer 4, the liquid inlet and air inlet of which are respectively connected to the liquid outlet of the outer coil 2 and the exhaust outlet of the steam regulating valve 3 through pipes, and are used to mix the circulating water and steam in the pipeline, Heating the circulating water in the pipeline;

[0...

Embodiment 2

[0053] This embodiment provides a method based on figure 1 The temperature control method of the crystallization kettle of the temperature control system shown specifically includes the following steps:

[0054] Step 1. Inject circulating water from the circulating water injection port 6 and fill the entire heat exchange piping system, and turn on the circulating pump 7;

[0055] Step 2. Set the preheating temperature t1 of the crystallization kettle 1 on the first temperature transmission and temperature display control instrument 10 and the second temperature transmission and temperature display control instrument 11 respectively, and control the steam regulating valve 3 to open, and the steam passes through the static state. The mixer 4 heats the circulating water, and the heated circulating water is sent to the outer coil 2 to preheat the crystallization kettle 1;

[0056] Step 3: When the crystallization kettle 1 reaches the preheating set value t1, the preheating is completed, ...

Embodiment 3

[0067] This embodiment provides an application embodiment based on the above-mentioned temperature control system and control method. The preheating temperature setting value t1=85℃ and the final crystallization temperature setting value tn+1=5℃ is set The temperature range is divided into 3 sections, including the following steps:

[0068] Step 1. Firstly, inject deionized water or living water into the circulation pipeline from the circulating water injection port 6 to fill the entire heat exchange piping system, turn on the circulating water transfer pump 7, and set the first temperature transmission and temperature display control instrument Set the preheating temperature t1 of the crystallization kettle on 10=85℃, and open the steam regulating valve 3;

[0069] Step 2: The steam passes through the static mixer 4 to heat the circulating water, thereby preheating the crystallization kettle 1;

[0070] Step 3. When preheating to 85°C, after preheating is completed, turn on the sti...

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Abstract

The invention discloses a crystallizing kettle temperature control system and control method, wherein the temperature control system is composed of a crystallizing kettle provided with an outer coil pipe, a water storage tank, a heat exchanger, a DCS control system and a conveying pipeline; before materials enter a crystallizing kettle, steam is introduced, and the crystallizing kettle is preheated by heating circulating water; when the crystallizing operation begins, a steam regulating valve is closed, freezing water is introduced, the temperature of the circulating water is reduced by a heatexchanger, and the crystallization kettle is cooled. The temperature control method DCS controls to set different temperature difference [delta]t according to different temperature t sections of thecrystallizing kettle to ensure the quality of crystallization products and improve the crystallization speed of the products. The crystallizing kettle temperature control system integrates heating andcooling of the crystallizing kettle, can flexibly and steadily control the temperature of the crystallizing kettle, has a wide range of temperature control, can also achieve a good cooling effect forthe crystallizing reaction with the terminal temperature of crystallization as low as 5 DEG C, can effectively and smoothly control the temperature in the crystallizing kettle, ensures the smooth progress of the crystallizing process, and also increases the lower limit of the cooling.

Description

Technical field [0001] The invention relates to the technical field of industrial automation control, in particular to a crystallization kettle temperature control system and control method. Background technique [0002] Cooling crystallization is an important method for product purification in the chemical industry. During the cooling and crystallization process, the temperature of the crystallization kettle is crucial to the smooth progress of the crystallization process. If the temperature is not properly controlled, it will affect the crystal quality of the product and slow down the crystallization speed of the product. At present, there are few related documents about the continuous cooling temperature control method of the crystallization process. [0003] The patent application number is 200810012328.4 A jacketed reactor temperature control system and its temperature control method, which discloses a method for controlling the temperature in the reactor by adjusting the te...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D9/00B01D9/02
CPCB01D9/0013B01D9/0063B01D2009/0086
Inventor 洪霞丁伟军何琨缪晡徐歆桐陈栋
Owner CHINA PETROLEUM & CHEM CORP
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