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Continuous casting and continuous extrusion method

A continuous casting and continuous extrusion technology, applied in the field of metal forming, can solve the problems of restricting the popularization and application of continuous casting and extrusion technology, low production efficiency of continuous casting and extrusion machines, and limitation of casting and extrusion wheel speed, so as to solve the problem of rapid cooling and reduce cooling. Strength requirements, the effect of increasing the speed

Inactive Publication Date: 2019-05-21
青岛海大智汇科技管理咨询有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, the biggest problem of continuous casting and extrusion technology is the low production efficiency, which is mainly due to the fact that the cooling of molten metal is mainly realized through the casting and extrusion wheel, and the cooling of the casting and extrusion wheel is through the circulating cooling water inside the casting and extrusion wheel accomplish
In addition, during the continuous extrusion process, heat will be further produced due to friction, which eventually leads to a great restriction on the rotation speed of the continuous casting extrusion wheel, which makes the production efficiency of the continuous casting extrusion machine low.
Moreover, at present, the rotational linear speed of the casting wheel of the continuous casting extrusion machine is usually lower than 20 m / min, while the production efficiency is lower than 600 kg / hour, which greatly limits the further popularization and application of the continuous casting extrusion technology.

Method used

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Examples

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Comparison scheme
Effect test

Embodiment 1

[0015] Using the present invention to produce 1050 aluminum alloy wire rods with a diameter of 2 mm, the method is as follows: heating and melting 1050 aluminum alloy ingots in an intermediate frequency induction furnace and superheating to 680 ° C, refining and removing slag from the 1050 aluminum alloy liquid with hexachloroethane; Then, using the belt-type continuous casting method, under the condition that the pouring temperature of the 1050 aluminum alloy liquid is 680°C and the rotational speed of the casting wheel is 35 m / min, the 1050 aluminum alloy liquid is poured into the casting wheel of the belt-type continuous casting machine. In the square crystallization cavity formed by the wheel groove and the steel belt, the poured aluminum alloy liquid is cooled by the water spray cooling system set around the square crystallization cavity, and continuously cast into a square billet with a height of 20 mm and a width of 10 mm; The square billet is directly transferred from t...

Embodiment 2

[0017] Adopting the present invention to produce AZ31 magnesium alloy rods with a diameter of 30 mm, the method is as follows: heating and melting the AZ31 magnesium alloy ingot in a medium frequency induction furnace and overheating to 730° C., refining the AZ31 magnesium alloy liquid with anhydrous magnesium chloride solvent and removing slag Then adopt the belt-type continuous casting method, under the condition that the pouring temperature of the AZ31 magnesium alloy liquid is 730 ℃ and the rotational speed of the casting wheel is 30 meters per minute, the AZ31 magnesium alloy liquid is poured into the casting of the belt-type continuous casting machine In the square crystallization cavity formed by the wheel groove and the steel belt, the poured magnesium alloy liquid is cooled by the water spray cooling system installed around the square crystallization cavity, and continuously cast into a square billet with a height of 40 mm and a width of 30 mm; and then The square cast...

Embodiment 3

[0019] Adopt the present invention to produce the CuZn35 copper alloy pipe material that outer diameter is 25 millimeters, wall thickness is 1.5 millimeters, and method is as follows: heat and melt CuZn35 copper alloy ingot and overheat to 1180 ℃ in medium frequency induction furnace, use calcium carbonate solvent to CuZn35 copper alloy liquid Carry out refining and slag removal; then use the belt-type continuous casting method to pour the CuZn35 copper alloy liquid into the belt-type continuous casting method under the conditions that the pouring temperature of the CuZn35 copper alloy liquid is 1180 ° C and the rotational speed of the casting wheel is 20 m / min. In the square crystallization cavity formed by the casting wheel groove of the continuous casting machine and the steel belt, the poured copper alloy liquid is cooled by the water spray cooling system around the square crystallization cavity, and continuously cast into a 45 mm high, 35 mm wide Square billet; then the sq...

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PUM

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Abstract

The invention discloses a continuous casting and continuous extrusion method. The method comprises the following steps that a wheel belt type continuous casting method is adopted, under the conditionsthat the casting temperature is 680-1180 DEG C, and the rotating linear speed of a casting wheel is 20-35 meters / minute, a metal liquid is poured into a square crystallization cavity formed by a casting wheel groove and a steel strip to be continuously cast into a square casting blank, then the square casting blank is directly conveyed into a continuous casting extruding machine, and under the condition that the rotating linear speed of a casting extruding wheel is 20-35 meters / minute, the square casting blank is continuously extruded into a required shape. According to the method, wheel belttype continuous casting and the continuous casting extrusion are creatively combined, the metal liquid is continuously cast into the square casting blank through the wheel belt type continuous casting method, and then is conveyed into the continuous casting extruding machine for continuous extrusion forming, the problem of rapid cooling of the casting blank is effectively solved, the requirementfor the cooling strength of the continuous casting extruding machine is reduced, so that the rotating speed of the casting extruding wheel of the continuous casting extruding machine can be improved,the rotating linear speed of the casting extruding wheel can be increased to 20 meters / min or above, and the production efficiency is greatly improved.

Description

technical field [0001] The invention belongs to the technical field of metal forming, in particular to a continuous casting and extrusion method. Background technique [0002] Continuous casting and extrusion technology is a short-process extrusion technology. This technology is to pour the molten metal directly into the wheel groove of the continuous casting extrusion machine, and cool the molten metal through the casting extrusion wheel. After the molten metal is cooled and solidified into a billet, Then, the friction force applied to the metal billet by the rotary casting wheel is used to realize the continuous extrusion of the metal. Continuous casting and extrusion technology realizes the integration and continuity of continuous casting and continuous extrusion of molten metal, and has the advantages of short process flow, less production procedures, energy saving and material saving. Continuous casting and extrusion technology has been widely used in the production of...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D11/06B21C37/00
Inventor 吕淑敏
Owner 青岛海大智汇科技管理咨询有限公司
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